Quick-step operating instructions

Dedrive Compact STO DIC-4-002 to DIC-4-210 frequency inverters

Valid for software version 5.4.0/050-10 and higher with DIC-4-xxx-X-0000-x3 hardware

43205844_xml.eps

021013 en GB 211 170 44 720 IS 922

 Original operating instructions
Manufacturer
Demag Cranes & Components GmbH
PO Box 67
58286 Wetter, Germany
Telephone +49 (0)2335 92-0
Fax +49 (0)2335 92-7676
www.demagcranes.com
Email: [email protected]

Order no.
General accompanying documents
DE EN FR ES
Dedrive Compact STO frequency inverter quick-step operating instructions 211 170 44
Dedrive Compact STO frequency inverter application notes/operating instructions 211 171 44
DIC Safe Torque Off operating instructions 211 172 44
DIC positioning operating instructions 211 174 44
DIC function table operating instructions 211 175 44
CM – PDP (Profibus-DP) communication module operating instructions 214 769 44 214 770 44 214 771 44 214 772 44
CM – CAN (CANopen) communication module operating instructions 214 773 44 214 774 44 214 775 44 214 776 44
CM – ProfiNet communication module operating instructions 211 244 44
EM – UNI - 01 extension module operating instructions 211 124 44 211 125 44 211 126 44 211 127 44
EM – ABS - 01 extension module operating instructions 211 245 44
DIC system bus operating instructions 211 255 44
Operating instructions for Z motor range 214 227 44 214 228 44 214 229 44 214 230 44
Operating instructions for Z motor encoders 214 371 44 214 372 44 214 373 44 214 374 44

"Dedrive Compact STO product documentation" CD-ROM including application notes/operating

213 686 44
instructions and operating instructions for option modules
Tab. 1

Inspection report on the safety function

The concept for the STO "safe torque off" safety function described in
these instructions has been evaluated and certified.

Inspection body Institute for Occupational Safety and Health of the German Social
Accident Insurance
Certificate EC-Type Examination Certificate no. IFA 1103007
Valid until 06.07.2016
Product designation Dedrive Compact STO frequency inverter
Basis of the inspec‐ DIN EN 61800-5-1 : 2008-04
tion DIN EN 61800-5-2 : 2008-04
DIN EN ISO 13849-1 : 2008-12
DIN EN ISO 13849-2 : 2008-09
Assessment Dedrive Compact STO frequency inverters with the integrated STO
(Safe Torque Off) safety function meet the requirements of:
- PL d to DIN EN ISO 13849-1
- Cat 3 to DIN EN ISO 13849-1
- SIL 2 to DIN EN 61800-5-2
Tab. 2

Fig. 1

The metric system is used in this document and all figures are shown with a comma as the decimal separator.
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2
 Table of contents

1 General........................................................................................................................................................................ 6
1.1 Dedrive Compact STO frequency inverter .................................................................................................................. 6
1.2 Symbols/signal words.................................................................................................................................................. 6
1.3 Information on the operating instructions .................................................................................................................... 6
1.4 Liability and warranty................................................................................................................................................... 6
1.5 Copyright ..................................................................................................................................................................... 7
1.6 Use of spare parts ....................................................................................................................................................... 7
1.7 Definition of personnel................................................................................................................................................. 7
1.8 After-sales service ....................................................................................................................................................... 8

2 Safety .......................................................................................................................................................................... 9
2.1 General information on safety ..................................................................................................................................... 9
2.2 Safety signs on the equipment .................................................................................................................................... 9
2.3 Intended use................................................................................................................................................................ 9
2.4 Hazards that can be caused by the frequency inverter ............................................................................................. 10
2.5 Responsibility of the owner ....................................................................................................................................... 12
2.6 Operating personnel requirements............................................................................................................................ 12
2.7 Personal protection equipment.................................................................................................................................. 12

3 Technical data ........................................................................................................................................................... 14

3.1 STO "safe torque off" safety function data ................................................................................................................ 14
3.2 Model code ................................................................................................................................................................ 14
3.3 DIC-4-xxx-C frequency inverter ................................................................................................................................. 14
3.4 Selection table ........................................................................................................................................................... 15
3.4.1 DIC-4-002 to 009 frequency inverters ....................................................................................................................... 15
3.4.2 DIC-4-014 to 040 frequency inverters ....................................................................................................................... 16
3.4.3 DIC-4-045 to 120 frequency inverters ....................................................................................................................... 17
3.4.4 DIC-4-150 to 210 frequency inverters ....................................................................................................................... 18
3.5 Operating diagrams ................................................................................................................................................... 19

4 Scope of delivery, transportation and storage........................................................................................................... 20

4.1 Scope of delivery....................................................................................................................................................... 20
4.1.1 General information on the scope of delivery............................................................................................................ 20
4.1.2 DIC-4-002 to 009 frequency inverters ....................................................................................................................... 20
4.1.3 DIC-4-014 to 040 frequency inverters ....................................................................................................................... 21
4.1.4 DIC-4-045 to 120 frequency inverters ....................................................................................................................... 22
4.1.5 DIC-4-150 to 210 frequency inverters ....................................................................................................................... 23
4.2 Transport, packing and storage................................................................................................................................. 24

5 Project engineering ................................................................................................................................................... 25

5.1 General information on project engineering .............................................................................................................. 25

6 Assembly/installation ................................................................................................................................................. 26
6.1 Safety instructions for assembly/installation.............................................................................................................. 26
6.2 Fitting the hardware modules .................................................................................................................................... 26
6.3 Checking the installation location .............................................................................................................................. 28
6.4 Mechanical installation .............................................................................................................................................. 28
6.4.1 General information on mechanical installation......................................................................................................... 28
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6.4.2 DIC-4-002 to 009 frequency inverters ....................................................................................................................... 29

6.4.2.1 DIC-4-xxx-E............................................................................................................................................................... 29
6.4.2.2 DIC-4-xxx-C............................................................................................................................................................... 30
6.4.3 DIC-4-014 to 040 frequency inverters ....................................................................................................................... 31
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 6.4.3.1 DIC-4-xxx-E ............................................................................................................................................................... 31
6.4.3.2 DIC-4-xxx-C............................................................................................................................................................... 32
6.4.4 DIC-4-045 to 120 frequency inverters ....................................................................................................................... 33
6.4.5 DIC-4-150 to 210 frequency inverters ....................................................................................................................... 35
6.5 Electric cabling and wiring ......................................................................................................................................... 36
6.5.1 Safety instructions for electric cabling and wiring...................................................................................................... 36
6.5.2 Conditions for connection.......................................................................................................................................... 37
6.5.3 EMC notes................................................................................................................................................................. 37
6.5.4 Modified connection assignment for Dedrive Compact STO units compared to previous equipment without
STO ........................................................................................................................................................................... 38
6.5.5 Block diagram............................................................................................................................................................ 39
6.5.6 External 24 V power supply....................................................................................................................................... 40
6.5.7 Information on the pulse generator ........................................................................................................................... 40
6.5.8 Mains connection ...................................................................................................................................................... 41
6.5.8.1 DIC-4-002 to 009 frequency inverters ....................................................................................................................... 41
6.5.8.2 DIC-4-014 to 040 frequency inverters ....................................................................................................................... 41
6.5.8.3 DIC-4-045 to 060 frequency inverters ....................................................................................................................... 42
6.5.8.4 DIC-4-075 to 120 frequency inverters ....................................................................................................................... 43
6.5.8.5 DIC-4-150 to 210 frequency inverters ....................................................................................................................... 43
6.5.9 Motor connection....................................................................................................................................................... 44
6.5.9.1 General information on motor connection and cable lengths .................................................................................... 44
6.5.9.2 DIC-4-002 to 009 frequency inverters ....................................................................................................................... 44
6.5.9.3 DIC-4-014 to 040 frequency inverters ....................................................................................................................... 45
6.5.9.4 DIC-4-045 to 060 frequency inverters ....................................................................................................................... 45
6.5.9.5 DIC-4-075 to 120 frequency inverters ....................................................................................................................... 46
6.5.9.6 DIC-4-150 to 210 frequency inverters ....................................................................................................................... 46
6.5.10 Control terminals ....................................................................................................................................................... 47
6.5.11 High voltage test........................................................................................................................................................ 49
7 Putting the unit into service ....................................................................................................................................... 50
7.1 Safety instructions when putting the unit into service................................................................................................ 50
7.2 General information on commissioning ..................................................................................................................... 51
7.3 Programming parameters with the KP500 keypad unit ............................................................................................. 52
7.3.1 Key assignment and displays.................................................................................................................................... 52
7.3.2 Actual value menu (VAL)........................................................................................................................................... 53
7.3.3 Parameter menu (PARA) .......................................................................................................................................... 54
7.4 Programming parameters with Parcom Compact software ....................................................................................... 55
7.4.1 General information on programming parameters with Parcom Compact software.................................................. 55
7.4.2 Language selection ................................................................................................................................................... 55
7.4.3 Window layout ........................................................................................................................................................... 56
7.5 Commissioning in practice ........................................................................................................................................ 56
7.5.1 General information on commissioning in practice.................................................................................................... 56
7.5.2 Switching on the power supply.................................................................................................................................. 57
7.5.3 Set-up ........................................................................................................................................................................ 57
8 Parameters/functions ................................................................................................................................................ 63
8.1 General information on parameters/functions ........................................................................................................... 63
8.2 Reset ......................................................................................................................................................................... 63
8.3 Brake application time ............................................................................................................................................... 63
8.4 Error acknowledgement ............................................................................................................................................ 65
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8.5 Digital inputs and outputs .......................................................................................................................................... 65

8.5.1 General information on digital inputs and outputs ..................................................................................................... 65
8.5.2 Function assignment of the digital inputs .................................................................................................................. 65
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 8.5.3 Function assignment of the relay and digital outputs ................................................................................................ 66
8.6 Reference value generation in steps (SOST)............................................................................................................ 67
8.7 Stepless reference value generation with memory function (SOSP) ........................................................................ 68
8.8 Rotary encoder.......................................................................................................................................................... 70
8.8.1 General information on the encoder.......................................................................................................................... 70
8.8.2 Operation Mode Encoder 1 ....................................................................................................................................... 70
8.8.3 Operation Mode Encoder 2 ....................................................................................................................................... 70
8.8.4 Division Marks Encoder 1.......................................................................................................................................... 70
8.8.5 Encoder filter time constant....................................................................................................................................... 71
8.9 Frequency switch-off limit .......................................................................................................................................... 71
8.10 Max. frequency deviation .......................................................................................................................................... 71

9 Diagnosis................................................................................................................................................................... 72
9.1 General...................................................................................................................................................................... 72
9.2 Status display ............................................................................................................................................................ 72
9.3 Warning message ..................................................................................................................................................... 73
9.4 Error message ........................................................................................................................................................... 74

10 Repairs ...................................................................................................................................................................... 76
10.1 General information on repairs.................................................................................................................................. 76

11 Parameters................................................................................................................................................................ 77
11.1 Extract from the list of parameters ............................................................................................................................ 77

12 Accessories ............................................................................................................................................................... 79
12.1 Line fuses, resistors, filters, line reactors .................................................................................................................. 79
12.2 Option modules / Options.......................................................................................................................................... 80

13 Block wiring diagram ................................................................................................................................................. 81

13.1 Circuit diagram .......................................................................................................................................................... 81
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5
 1 General

1.1 Dedrive Compact STO frequency inverter

You have purchased a Demag quality product.
This frequency inverter is built in accordance with European standards and regulations and state-of-the-art engi‐
neering principles.

1.2 Symbols/signal words

Important safety information and instructions are marked by corresponding symbols and signal words in these in‐
structions.
Safety instructions and information must be followed. Exercise particular caution to ensure that accidents, injuries
and damage are avoided in such cases.
Any locally applicable accident prevention regulations and general safety regulations must also be followed.
The following symbols and instructions warn against possible injuries or damage and are intended to assist you in
your work.

DANGER
This symbol indicates an immediate hazard which can result in serious injury or death.
– Follow these instructions at all times and be particularly careful and cautious.

WARNING
This symbol indicates a possibly hazardous situation which might result in serious injury or death.
– Follow these instructions at all times and be particularly careful and cautious.

CAUTION
This symbol indicates a possibly hazardous situation which might result in medium to light injury or damage.
– Follow these instructions at all times and be particularly careful and cautious.

Operating hazard for the machine.

● This symbol indicates information on the appropriate use of the machine.
● This symbol in the operating instructions indicates all warnings which, if not complied with, may result in mal‐
functions or damage.

1.3 Information on the operating instructions

These operating instructions are designed to provide the owner and operator with useful instructions for transport‐
ing, installing, commissioning, operating and maintaining our frequency inverters.
Persons entrusted with the various types of work must know and comply with the safety regulations and the oper‐
ating instructions.
The installation may only be operated by personnel who are fully familiar with the operating instructions. In partic‐
ular, they contain the "Safety" section and the relevant safety instructions in the working sections of these operat‐
ing instructions.
The operating instructions must be available to operating personnel at all times to prevent operating errors and to
ensure smooth and trouble-free operation of our products. They must be kept in the immediate vicinity.

1.4 Liability and warranty

All information included in these instructions has been compiled on the basis of the relevant regulations, state-of-
the-art engineering principles and our many years of experience.
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These instructions must be read carefully before starting any work on and with the frequency inverter, especially
before it is put into service for the first time. The manufacturer assumes no liability for any damage which results
from the following:
6
 ● non-compliance with the instructions,
● inappropriate use,
● untrained personnel,
● unauthorised conversions,
● technical modifications.

Wearing parts are not subject to liability for defects.

We reserve the right to incorporate technical modifications within the scope of improving the operating character‐
istics and further development of the product.

1.5 Copyright
These instructions are only intended to be used by the people who work with or on the frequency inverter.
Any and all content, texts, drawings, images and any other information are protected within the sense of copyright
law and are subject to further industrial rights. Any misuse is an offence.
No part of this documentation, in whole or in part, may be reproduced, distributed, shown in public or used in any
other way without specific prior consent. Infringements are an offence resulting in obligatory compensatory dam‐
ages. Further rights reserved.
All industrial rights reserved.

1.6 Use of spare parts

We urgently recommend that only spare parts and accessories approved by us be used. Only then can we ensure
the safety and normal service life of the installation.
Spare parts not approved by us may cause unpredictable hazards, damage, malfunctions or complete failure of
the frequency inverter.
The use of unauthorised spare parts may render null and void any claims for warranty, service, damages or liabili‐
ty against the manufacturer or his appointed personnel, dealers and representatives.

1.7 Definition of personnel

The manufacturer is the person who:
1. manufactures the equipment under his or her own name and places it on the market for the first time;
2. resells other manufacturers' equipment under his or her own name, whereby the reseller is not considered to
be the manufacturer provided the name of the manufacturer (as in 1.) appears on the equipment;
3. imports the equipment into the country and places it on the market for the first time or
4. exports equipment to another member state of the European Union and hands it over direct to a user in that
country.
Owner
Owners (employer, company) are defined as persons who own the machine and who use it as intended or allow it
to be operated by suitable and trained persons.
Operating personnel/operator
Operating personnel or machine operators are defined as persons assigned by the owner of the machine to oper‐
ate the machine. This person must be trained by the owner in accordance with the tasks to be performed.
Trained person
Trained persons are defined as persons who have been instructed and trained for the tasks assigned to them and
on the possible hazards resulting from inappropriate conduct. Personnel must be informed about the required pro‐
tective devices, protective measures, relevant regulations, codes of practice, accident prevention regulations and
operating conditions and must provide verification of their competence. This person must be trained by the owner
in accordance with the tasks to be performed.
Specialist personnel
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Specialist personnel are defined as persons assigned by the owner of the machine to carry out special tasks,
such as installation, setting-up, maintenance and fault elimination. This person must be trained by the owner in
accordance with the tasks to be performed.

7
 Qualified electrician
Qualified electricians are defined as persons who, owing to their technical training, knowledge and experience of
electric machines as well as knowledge of the relevant valid standards, codes of practice and regulations, are
able to assess the tasks given to them and to identify and eliminate potential hazards. This person must be
trained by the owner in accordance with the tasks to be performed.
Experienced technician
Experienced technicians are defined as persons who, owing to their technical training and experience, have suffi‐
cient knowledge in the field of the machine. They must be familiar with the relevant national industrial safety regu‐
lations, codes of practice, accident prevention regulations, directives and generally accepted engineering stand‐
ards enabling them to judge the safe operating condition of machines.
Assigned expert engineer (in the Federal Republic of Germany according to BGV D8, Section 23, for determining
the S.W.P.)
An assigned expert engineer is defined as an experienced technician specifically assigned by the manufacturer to
determine the remaining duration of service (service life) of the machine (S.W.P. = safe working period) and to
carry out a general overhaul of the machine.
Authorised expert engineer (according to BGV D6, Section 28 in the Federal Republic of Germany)
In addition to the expert engineers of the Technical Supervisory and Inspection Board, an authorised expert engi‐
neer for the inspection of machines is defined as an expert engineer authorised by the Industrial Employers’ Mu‐
tual Insurance Association.

1.8 After-sales service

If you have any questions on our products or need technical information, please contact our after-sales service.
Please keep the serial or order number (see test and inspection booklet, load capacity plate on the crane) for any
correspondence or spare part orders. Specifying this data ensures that you receive the correct information or the
required spare parts.
Demag Cranes & Components GmbH
Telephone: +49 (0)180 5741268
www.demagcranes.com

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 2 Safety

2.1 General information on safety

The "Safety" chapter provides an overview of all important safety aspects for optimum protection of personnel as
well as safe and trouble-free operation of the installation.
When it is placed on the market, the frequency inverter is built according to generally accepted engineering stand‐
ards and is considered to be safe to operate. It may may still be a cause of danger if it is not used correctly or as
intended by suitably trained personnel.
Knowledge of the contents of the operating instructions is one of the requirements necessary to protect personnel
from hazards and to avoid malfunctions and, therefore, to operate the frequency inverter safely and reliably.
Any conversions, modifications or additions to the frequency inverter are prohibited unless approved by Demag in
writing.

2.2 Safety signs on the equipment

Any pictograms, signs or labels on the frequency inverter must be obeyed and must not be removed. Pictograms,
signs or labels that are damaged or no longer legible must be replaced immediately.

2.3 Intended use

The frequency inverter may only be used as intended and in compliance with the requirements for the owner and
the following limitations as specified in these operating instructions. Any other use may result in a danger to life
and limb and/or cause damage to the frequency inverter and/or load.
● Frequency inverters are electric drive components which are intended to be incorporated into electric equip‐
ment or machines. Frequency inverters are available to a limited extent and only intended for professional use
in the sense of the standard EN 61800-3.
● The frequency inverters are marked with the CE symbol and thus meet the requirements of Low Voltage Direc‐
tive 2006/95/EC and comply with standard EN 50178 / DIN VDE 0160.
● The owner is responsible for compliance with EMC directive 2004/108/EC.
● The requirements of CSA standard C22.2 No. 14-95 are also fulfilled with the granting of UL approval in ac‐
cordance with UL508c.
● Refer to the rating plate and documentation for the technical data and information on connecting these units as
well as on the ambient conditions; these conditions and data must not be exceeded.
● The frequency inverter may only be installed, used, operated, maintained and removed by trained personnel
when it is in perfect working order. Personnel must meet the requirements according to  "Operating person‐
nel requirements", Page 12.
● Intended use includes compliance with the safety instructions as well as any other instructions on assembly
and disassembly, commissioning, function and operation, maintenance and fault elimination as well as compli‐
ance with the instructions on the installation safety devices, any possible remaining hazards and protection
against hazards.
● The frequency inverter must be regularly and appropriately maintained and inspected in accordance with rele‐
vant deadlines by correspondingly trained personnel.
No liability for inappropriate use
The manufacturer is exempt from any liability for use other than the purpose which is technically possible and ac‐
ceptable according to these operating instructions. In particular, the manufacturer assumes no liability for damage
due to inappropriate or any other prohibited use of the frequency inverter in the sense of the "Intended use" sec‐
tion.
No liability for structural modifications
The manufacturer is not liable for any unauthorised structural modifications which have not been agreed with him.
This includes incorrect connection of the frequency inverter to devices or equipment that do not belong to our
scope of delivery, or the installation or use of third-party accessories, equipment or sub-assemblies that are not
approved by the manufacturer.
Prohibited practices, improper use
Refer to the rating plate and documentation for the technical data and information on connecting these units;
211 170 44/021013

these conditions and data must not be exceeded.

9
 CAUTION
Prohibited activities
Damage to/malfunction of the frequency inverter
Under certain conditions, operation of frequency inverters is prohibited as this could result in malfunctions,
equipment failure or hazard to life and limb, e.g. in the case of:
– acidic, corrosive air as coolant,
– operation outside the permitted temperature range,
– operation above the permitted installation height,
– operation under conditions of high humidity or splashwater,
– Manipulation of electric modules
– Frequency inverters may only be connected to the line supply every 60 seconds. Flick-switching of the line
contactor is not permitted.

Safety devices must not be rendered inoperable or modified or used in any way other than that for which they
have been designed.

2.4 Hazards that can be caused by the frequency inverter

WARNING
Non-compliance with the safety instructions
Failure to comply results in danger to life and limb
The relevant national accident prevention regulations and the general safety conditions must always be ob‐
served when our products are operated in order to avoid accidents and damage to machinery. Failure to ob‐
serve the safety instructions given in these operating instructions in any way may result in personal injury or
death.

DANGER
Electric shock, live components
Contact with live components may result in danger to life and limb.
Only carry out maintenance and installation work,
– if the frequency inverter is at zero voltage,
– if the frequency inverter is secured against accidental restoration of the power supply,
– if you have checked all cables, motor terminals and capacitors with a voltmeter to ensure that they are at
zero potential before starting any work on the frequency inverter. If the light emitting diodes go out or fail,
this does not indicate that the frequency inverter is de-energised.
– with insulated tools.

To ensure that the frequency inverter is switched off independently of the mains supply, a circuit interrupter or a
line contactor must be installed between the power supply and the inverter.
Control, power supply and motor leads must be laid separately.

STO "safe torque off" safety function

See "DIC Safe Torque Off operating instructions"  Tab. 1, Page 2 for further information.

The STO "safe torque off" safety function according to DIN EN 61800-5-2 protects people from personal injury
and the installation and operation from mechanical damage if the system is correctly specified.
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This function does not disconnect the installation from the power supply.
The STO "safe torque off" safety function can be used to implement "emergency stop" according to EN 60204 –
the power supply may remain connected to the frequenc inverter.
Follow the personal safety and accident prevention instructions below.
10
 DANGER
Inappropriate assembly and installation work
Danger to life and limb. Risk of material damage.
– The STO "safe torque off" safety function may only be installed and put into service by qualified personnel.
– The STO "safe torque off" safety function does not provide an emergency stop according to the EN 60204
standard. Emergency stop can be achieved by installing a line contactor.
– Emergency stop according to EN 60204 must function in all of the frequency inverter operation modes. Re‐
setting an emergency stop must not allow the drive to start up without any control.
– The drive will restart when the STO "safe torque off" safety function is no longer triggered. To comply with
standard EN 60 204, external measures must be taken to ensure that the drive will only restart after ac‐
knowledgement is given.
– The drive may run on if no mechanical brake is used; the motor will coast to a standstill. If this results in a
risk of personal injury or damage, additional protective devices must be installed.
– If the STO "safe torque off" safety function results in a risk of personal injury following cut-off of the motor
power supply, access to any hazard areas must be prevented until the drive comes to a standstill.
– Check the STO "safe torque off" safety function at regular intervals according to the results of your risk
analysis. We recommend that the check be carried out after one year at the latest.
– The STO "safe torque off" safety function is single-fault tolerant. In rare cases, however, component fail‐
ures may cause the motor shaft to jolt (maximum of 180° / pair of poles, e.g. sudden movement of 90° for a
4-pole motor, 180°/2). A check must be carried out to establish whether this causes a dangerous move‐
ment of the machine.
– If the STO "safe torque off" safety function is employed, special safety, installation and operating instruc‐
tions must be followed.

DANGER
Live components
Danger to life and limb.
The STO "safe torque off" safety function is only suitable for mechanical work on driven machines and not suita‐
ble for work on live parts.
– After an external 24 V DC power supply is switched off, the line voltage is still applied to the link of the
frequency inverter.
– High voltages may still be applied to the motor terminals even if the power supply to the motor is switched
off and if the motor is running down or at standstill.
– If the light emitting diodes go out or fail, this does not indicate that the frequency inverter is de-energised.
– The system must be disconnected from the mains power supply (main switch) before any work (e.g. main‐
tenance) is carried out on live parts. This must be documented on the installation.
– Only carry out maintenance and installation work when all cables, motor terminals and capacitors are at
zero potential (check with a voltmeter).
– The motor is not disconnected from the link of the frequency inverter when the the STO "safe torque off"
safety function is triggered. The motor may carry high voltages.
– Do not touch live terminals.

Except for its implemented "STO safe torque off" function, the frequency inverter and its control system must not
be used as safety components in the sense of Machinery Directive 2006/42/EC. The unit must not be put into
operation (i.e. designated/intended operation must not commence) until it has been established that the installa‐
tion/machinery complies with the provisions of Machinery Directive 2006/42/EC. In this respect, please also con‐
sider the required risk analysis of your installation/machine and the relevant product standards. Employ suitable
monitoring systems or mechanical protective devices as safety protection or to meet the requirements of any
safety-related functions in order to avoid any possible personal injury or material damage.
● The Demag safety control unit "Demag SCU" can be used with suitable sensors and actuators to implement
211 170 44/021013

further safety-related functions.

● Depending on the application, other relevant regulations (e.g. Lift Directive 95/16/EC) may apply as an alter‐
native to Machinery Directive 2006/42/EC.
11
 2.5 Responsibility of the owner
The owner is obliged to ensure that the specified industrial safety measures comply with the latest rules and regu‐
lations and to observe new regulations during the entire service life of the frequency inverter. Local industrial safe‐
ty legislation and regional regulations and codes of practice applicable at the site of operation of the frequency
inverter must be observed outside the European Union.
General safety, accident prevention and environmental protection regulations that apply where the frequency in‐
verter is in operation must be observed and complied with in addition to the safety instructions contained in these
operating instructions.
The owner and any personnel authorised by him are responsible for correct operation of the installation and for
clearly defining responsibilities for installation, operation, maintenance and cleaning. The operating instructions
must be followed in full and without any limitations.
Special local conditions or applications may lead to situations which are not considered in these operating instruc‐
tions. In such cases, the required safety measures must be defined and implemented by the owner. Necessary
measures may also relate, for example, to the handling of hazardous materials or tools and the provision/wearing
of personal protection equipment. The operating instructions must, if required, be supplemented by the owner with
instructions relating to organisation of work, working procedures, authorised personnel, supervising and reporting
obligations, etc.
Furthermore, the owner must ensure that
● any further working and safety instructions resulting from the risk assessment of the workplaces at the installa‐
tion are specified in operating procedures.
● personnel who work with or on the machine are provided with appropriate first-aid equipment. The personnel
must be trained in the use of the first-aid equipment.
● the operating instructions are always kept available in the immediate vicinity of the installation for installation,
operating, maintenance and cleaning personnel.
● the personnel are trained in accordance with the work to be performed.
● the installation is only operated when in safe and proper working order.
● the safety devices are always kept freely accessible and are checked regularly.
● national regulations are observed.
● any specified regular checks and inspections are carried out on time and are documented.
The owner is urged to develop procedures and guidelines for any malfunctions, to instruct users and to affix these
instructions at a suitable place where they can be easily seen.

2.6 Operating personnel requirements

Only authorised and trained personnel may work on the installation. The personnel must have received instruction
on the installation functions and any hazards that may occur.
Every individual given the task of working on or with the installation must have read and understood the instruc‐
tions before any work starts.
Persons under the influence of drugs, alcohol or medicines which affect their reactions must not work on or with
the installation.
Age and job-specific regulations relevant at the place where the installation is operated must be observed for the
selection of any personnel.
Personnel are obliged to report to the owner without delay any changes to the installation that impair safety.
For independent operation (operator) or maintenance (trained maintenance fitter) of the installation, the owner
may only employ persons
● who are at least 18 years of age,
● who are mentally and physically suitable,
● who have been instructed in the operation and maintenance of the installation and who have proven their quali‐
fication to the owner in this respect.

2.7 Personal protection equipment

211 170 44/021013

When work is carried out on or with the installation, the following protective equipment is recommended to be
worn according to the owner's hazard assessment:
● protective equipment, closely fitting working clothes (low tear strength, no loose sleeves, no rings or any other
12 jewellery, etc.);
 ● Safety shoes to protect against falling parts and against slipping;
● safety helmet to be worn by everybody in the danger zone;
● Use suitable protection (fuse puller with hand and arm protection and helmet with face protection mask and
insulation mat) when isolating by pulling low-voltage high-breaking-capacity fuses.
211 170 44/021013

13
 3 Technical data

3.1 STO "safe torque off" safety function data

Pl Cat Sil MTTFd DC CCF
d 3 2 164 years 90 % 75 %
Tab. 3

See "DIC Safe Torque Off operating instructions"  Tab. 1, Page 2 for further information.

3.2 Model code

Dedrive Compact STO D I C– 4– xxx – X– 0000 – x3
Design index
1x with varnished PCBs (only available as -C)
x3 with safe torque off
Design variant
0000 Frequency inverter with I/O,
other control methods via communication modules
Model
E Chassis unit
C Cold plate
Current code
for E: 002, 004, 006, 007, 009, 014, 017, 025, 032, 040, 045, 060, 075, 090, 120, 150, 180, 210
for C: 004, 007, 014, 025
Voltage code
4 380 ... 480 V
Compact STO
Inverter
Demag
Designation
Tab. 4

3.3 DIC-4-xxx-C frequency inverter

Unlike model DIC-4-xxx-E frequency inverters, the following dimensions and Rth max thermal resistance values
apply for model DIC-4-xxx-C frequency inverters.

Size 1 2 3 4
Current code DIC-4-… 004 007 014 025
Mechanical
Dimensions HxWxD mm 271x82x140 260x150x144
Ambient Conditions
Minimum heat sink thermal resistance Rth max K/W 0,59 0,31 0,22 0,12
Tab. 5
211 170 44/021013

14
 3.4 Selection table
3.4.1 DIC-4-002 to 009 frequency inverters
The following data refer to the nominal working point of the frequency inverter. The nominal working point is de‐
fined for a permissible mains voltage of 400 V and a modulation frequency of 2 kHz.

Size 1 2
Current code DIC-4-… 002 004 006 007 009
Motor-side output
Output current I A 2,4 3,8 5,8 7,8 9,0
Output voltage U V 3 x 0 … line voltage
Overload capability at 1,5 for 60s; 2,0 for 10s
- -
2 kHz and 4 kHz (10 min. cycle)
Protection - - Short-circuit/earth-fault-proof
Output frequency f Hz 0 ... 300 depending on the modulation frequency
Modulation frequency f kHz 2 … 16
Output braking resistor
Min. braking resistance R Ω 300 220 136 110 92
Line-side input
Line current 1) 3ph/PE I A 2,4 3,3 2) 5,8 6,4 2) 7,8 2)
Line voltage U V 3 x 380 to 480 + 10% / -15%
Line frequency f Hz 50 / 60 ±10%
Fuses 3ph/PE I A 6 10
Mechanical
Dimensions HxWxD mm 190x60x180 250x60x180
Weight (approx.) m kg 1,3 1,7
Type of enclosure - - IP20 (EN60529)
Connection terminals A mm2 0,2 … 1,5
Mounting arrangement - - vertical
Ambient Conditions
Power loss P W 46 68 87 108 130
Coolant temperature Tn °C 0 … 40 (3K3 DIN IEC 721-3-3)
Storage temperature TL °C -25 … 55
Transport temperature TT °C -25 … 70
Rel. humidity - % 15 ... 85, non-condensing
Tab. 6

Depending on the customer-specific requirements, the modulation frequency may be increased if the output cur‐
rent is reduced. The standards and regulations must be observed for this operating point.
The modulation frequency may be automatically reduced as a function of the overload.

DIC-4-xxx-X-0000-x3 hardware and software as of version 5.4.0/050-10

Modulation frequency 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz
Frequency inverter Output current
current code
002 2,4 A 2,4 A 2,4 A 2,0 A 1,6 A
004 3,8 A 2) 3,8 A 2) 3) 3,8 A 2) 3) 3,2 A 2) 3) 2,6 A 3)
006 5,8 A 5,8 A 5,8 A 4,9 A 3,9 A
007 7,8 A 2) 7,8 A 2) 7,8 A 2) 6,6 A 2) 5,3 A
009 9,0 A 2) 9,0 A 2) 3) 9,0 A 2) 3) 7,6 A 2) 3) 6,1 A 3)
Tab. 7
211 170 44/021013

1) Mainscurrent with a relative line impedance of 1% (see  "Assembly/installation", Page 26)

2) Line
reactor required for a duty factor > 60% CDF
3) Modulation frequency reduced in thermal limit range 15
 3.4.2 DIC-4-014 to 040 frequency inverters
The following data refer to the nominal working point of the frequency inverter. The nominal working point is de‐
fined for a permissible mains voltage of 400 V and a modulation frequency of 2 kHz.

Size 3 4
Current code DIC-4-… 014 017 025 032 040
Motor-side output
Output current I A 14 16,5 25 32 40
Output voltage U V 3 x 0 … line voltage
1,4 for 60s
1,5 for 60s ; 2,0 for 10s
Overload capability at 2 kHz - - 1,6 for 10s
(10 minute cycle)
1,4 for 60s 1,3 for 60s
1,5 for 60s ; 2,0 for 10s
Overload capability at 4 kHz - - 2,0 for 10s 1,6 for 10s
(10 minute cycle)
Protection - - Short-circuit/earth-fault-proof
Output frequency f Hz 0 ... 300 depending on the modulation frequency
Modulation frequency f kHz 2 … 16
Output braking resistor
Min. braking resistance R Ω 48 48 32 24 24
Line-side input
Line current 4) 3ph/PE I A 14,2 14,5 5) 26 28,2 5) 35,6 5)
Line voltage U V 3 x 380 to 480 + 10% / -15%
Line frequency f Hz 50 / 60 ±10%
Fuses 3ph/PE I A 16 20 35 50
Mechanical
Dimensions HxWxD mm 250x100x200 250x125x200
Weight (approx.) m kg 2,7 3,8
Type of enclosure - - IP20 (EN60529)
Connection terminals A mm2 0,2 … 6 0,2 … 16
Mounting arrangement - - vertical
Ambient Conditions
Power loss P W 145 200 240 310 420
Coolant temperature Tn °C 0 … 40 (3K3 DIN IEC 721-3-3)
Storage temperature TL °C -25 … 55
Transport temperature TT °C -25 … 70
Rel. humidity - % 15 ... 85, non-condensing
Tab. 8

Depending on the customer-specific requirements, the modulation frequency may be increased if the output cur‐
rent is reduced. The standards and regulations must be observed for this operating point.
The modulation frequency may be automatically reduced as a function of the overload.

DIC-4-xxx-X-0000-x3 hardware and software as of version 5.4.0/050-10

Modulation frequency 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz
Frequency inverter Output current
current code
014 14,0 A 14,0 A 14,0 A 11,8 A 9,5 A
017 16,5 A 5) 16,5 A 5) 6) 16,5 A 5) 6) 13,9 A 5) 6) 11,2 A 6)
025 25,0 A 25,0 A 25,0 A 21,0 A 17,0 A
032 32,0 A 5) 32,0 A 5) 32,0 A 5) 26,9 A 5) 21,8 A
040 40,0 A 5) 38,3 A 5) 6) 35,0 A 5) 6) 29,4 A 5) 6) 23,8 A 5) 6)
Tab. 9
211 170 44/021013

4) Mainscurrent with a relative line impedance of 1% (see  "Assembly/installation", Page 26)

5) Line
reactor required for a duty factor > 60% CDF
16 6) Modulation frequency reduced in thermal limit range
 3.4.3 DIC-4-045 to 120 frequency inverters
The following data refer to the nominal working point of the frequency inverter. The nominal working point is de‐
fined for a permissible mains voltage of 400 V and a modulation frequency of 2 kHz.

Size 5 6
Current code DIC-4-… 045 060 075 090 120
Motor-side output
Output current I A 45 60 75 90 120
Output voltage U V 3 x 0 … line voltage
1,5 for 60s; 2,0 for 10s
Overload capability at 2 and 4 kHz - -
(10 min. cycle)
Protection - - Short-circuit/earth-fault-proof
Output frequency f Hz 0 ... 300 depending on the modulation frequency
Modulation frequency f kHz 2…8
Output braking resistor
Min. braking resistance R Ω 15 7,5
Line-side input
Line current 7) 3ph/PE I A 52 58 8) 72 86 8) 116 8)
Line voltage U V 3 x 380 to 480 + 10% / -15%
Line frequency f Hz 50 / 60 ±10%
Fuses 3ph/PE I A 63 80 100 125
Mechanical
Dimensions HxWxD mm 250x200x260 400x275x265
Weight (approx.) m kg 8,9 21,2
Type of enclosure - - IP20 (EN60529)
Connection terminals A mm2 1,5 … 25 Max. 70 (threaded studs)
Mounting arrangement - - vertical
Ambient Conditions
Power loss P W 420 540 660 770 1060
Coolant temperature Tn °C 0 … 40 (3K3 DIN IEC 721-3-3)
Storage temperature TL °C -25 … 55
Transport temperature TT °C -25 … 70
Rel. humidity - % 15 ... 85, non-condensing
Tab. 10

The modulation frequency may be automatically reduced as a function of the overload.

DIC-4-xxx-X-0000-x3 hardware and software as of version 5.4.0/050-10

Modulation frequency 2 kHz 4 kHz 8 kHz
Frequency inverter Output current
current code
045 45,0 A 45,0 A 45,0 A
060 60,0 A 8) 60,0 A 8) 60,0 A 8)
075 75,0 A 75,0 A 75,0 A
090 90,0 A 8) 90,0 A 8) 90,0 A 8)
120 120,0 A 8) 120,0 A 8) 9) 120,0 A 8) 9)
Tab. 11
211 170 44/021013

7) Mainscurrent with a relative line impedance of 1% (see  "Assembly/installation", Page 26)

8) Line
reactor required for a duty factor > 60% CDF
9) Modulation frequency reduced in thermal limit range 17
 3.4.4 DIC-4-150 to 210 frequency inverters
The following data refer to the nominal working point of the frequency inverter. The nominal working point is de‐
fined for a permissible mains voltage of 400 V and a modulation frequency of 2 kHz.

Size 7
Current code DIC-4-… 150 180 210
Motor-side output
Output current I A 150 180 210
Output voltage U V 3 x 0 … line voltage
1,5 for 60s; 1,8 for 10s
Overload capability at 2 and 4 kHz - -
(10 min. cycle)
Protection - - Short-circuit/earth-fault-proof
Output frequency f Hz 0 ... 300 depending on the modulation frequency
Modulation frequency f kHz 2…8
Output braking resistor
Min. braking resistance R Ω 4 2,7
Line-side input
Line current 10) 3ph/PE I A 143 11) 172 11) 208 11)
Line voltage U V 3 x 380 to 480 + 10% / -15%
Line frequency f Hz 50 / 60 ±10%
Fuses 3ph/PE I A 160 200 250
Mechanical
Dimensions HxWxD mm 510x412x351
Weight (approx.) m kg 45 48
Type of enclosure - - IP20 (EN60529)
Connection terminals A mm2 Max. 2x95 (threaded studs)
Mounting arrangement - - vertical
Ambient Conditions
Power loss P W 1600 1900 2300
Coolant temperature Tn °C 0 … 40 (3K3 DIN IEC 721-3-3)
Storage temperature TL °C -25 … 55
Transport temperature TT °C -25 … 70
Rel. humidity - % 15 ... 85, non-condensing
Tab. 12

The modulation frequency may be automatically reduced as a function of the overload.

DIC-4-xxx-X-0000-x3 hardware and software as of version 5.4.0/050-10

Modulation frequency 2 kHz 4 kHz 8 kHz
Frequency inverter Output current
current code
150 150,0 A 11) 150,0 A 11) 150,0 A 11)
180 180,0 A 11) 180,0 A 11) 180,0 A 11)
210 210,0 A 11) 210,0 A 11) 210,0 A 11) 12)
Tab. 13
211 170 44/021013

10) Mainscurrent with a relative line impedance ≥1% (see  "Assembly/installation", Page 26)
11) Line
reactor required
18 12) Modulation frequency reduced in thermal limit range
 3.5 Operating diagrams
The technical data for the frequency inverter relates to the nominal working point that was selected for a wide
range of applications. Functionally safe and economical dimensioning (derating) of the frequency inverter may be
achieved by using the following diagrams for specific applications.

Fig. 2

Derating; Max. coolant temperature;

5%/1000 m above 1000 m above sea level; hmax = 4000 m 3,3 °C/1000 m above 1000 m above sea level
1 Output current in % 3 Coolant temperature in °C
2 Installation height in m above sea level 4 Installation height in m above sea level
Tab. 14

Fig. 3

Derating; Derating;
2,5 %/K above 40 °C; Tmax = 55 °C 0,22 %/V above 400 V; Umax = 480 V
5 Output current in % 7 Output current in %
6 Coolant temperature in °C 8 Mains voltage in V
211 170 44/021013

Tab. 15

19
 4 Scope of delivery, transportation and storage

4.1 Scope of delivery

4.1.1 General information on the scope of delivery

Due to their modular hardware components, frequency inverters can be easily integrated into an automation con‐
cept. The scope of delivery described can be supplemented with optional components and adapted to customer-
specific requirements. The plug-in connection terminals ensure reliable functioning and efficient installation.

4.1.2 DIC-4-002 to 009 frequency inverters

Fig. 4

Item Designation Make Type

A Frequency inverter
Terminal strip X1
B Phoenix ZEC 1,5 / … ST 7,5
Plug-in terminals for the mains connection and DC link
Terminal strip X10
C Phoenix ZEC 1,5 / 3 ST 5,0
Plug-in terminals for the relay output
D Standard fasteners for mounting on a wall panel 13)
E Quick-step operating instructions, this document
Terminal strip X2
F Phoenix ZEC 1,5 / … ST 7,5
Plug-in terminal for braking resistor and motor connection
Control terminals X210A / X210B
G Wieland DST 85 / RM 3,5
Plug-in terminal to connect the control signals
H CD-ROM documentation 213 686 44
Tab. 16
211 170 44/021013

20 13) Not for cold plate DIC-4-xxx-C-0000-13

 4.1.3 DIC-4-014 to 040 frequency inverters

Fig. 5

Item Designation Make Type

A Frequency inverter
Terminal strip X10
C Phoenix ZEC 1,5 / 3 ST 5,0
Plug-in terminals for the relay output
D Standard fasteners for mounting on a wall panel 14)

E Quick-step operating instructions, this document

Control terminals X210A / X210B
G Wieland DST 85 / RM 3,5
Plug-in terminal to connect the control signals
H CD-ROM documentation 213 686 44
Tab. 17
211 170 44/021013

14) Not for cold plate DIC-4-xxx-C-0000-13 21

 4.1.4 DIC-4-045 to 120 frequency inverters

Fig. 6

Item Designation Make Type

A Frequency inverter
Terminal strip X10
C Phoenix ZEC 1,5 / 3 ST 5,0
Plug-in terminals for the relay output
D Standard fasteners for mounting on a wall panel
E Quick-step operating instructions, this document
Control terminals X210A / X210B
G Wieland DST 85 / RM 3,5
Plug-in terminal to connect the control signals
H CD-ROM documentation 213 686 44
Tab. 18
211 170 44/021013

22
 4.1.5 DIC-4-150 to 210 frequency inverters

Fig. 7

Item Designation Make Type

A Frequency inverter
Terminal strip X10
C Phoenix ZEC 1,5 / 3 ST 5,0
Plug-in terminals for the relay output
Mounting brackets are not required, as the standard mounting points are fitted on the back
of the heat sink.
E Quick-step operating instructions, this document
Control terminals X210A / X210B
G Wieland DST 85 / RM 3,5
Plug-in terminal to connect the control signals
H CD-ROM documentation 213 686 44
Tab. 19
211 170 44/021013

23
 4.2 Transport, packing and storage

Safety instructions

WARNING
Falling parts
Risk of injury from falling parts during transport, loading and unloading operations.
– Do not walk under the suspended load. Keep a sufficient safety distance.
– Cordon off a large area around the working zone.

WARNING
Damage caused during transport
The frequency inverter may be damaged or destroyed by inappropriate transport.
Attach lifting and handling equipment only at suitable points.

Scope of delivery
If special designs or additional options are ordered or the latest technical modifications are incorporated, the ac‐
tual scope of supply may differ from the data and information as well as from the illustrations described here. If
you have any questions, please contact the manufacturer.
Transport inspection
● Check the delivery to ensure it is complete and for any transport damage immediately on receipt.
● If any transport damage is visible from the outside, do not accept the delivery or only on condition. Note the
scope of damage in the shipping documents/delivery note of the forwarding company. Lodge a claim.
● Lodge a claim for any defects as soon as they are detected, since claims for damages may only be asserted
within the relevant claim notification periods.
Packing
If no agreement has been made on the return of the packing material, separate the materials according to type
and size and make them available for further use or recycling.
Environmental protection:
● Always dispose of packing materials in an environmentally compatible way and according to locally applicable
disposal regulations.
● If required, utilise the services of a recycling company.

Storage
Until they are installed, the equipment and accessories must be kept closed and may only be stored under the
following conditions:
● Do not store outdoors.
● Store in a dry and dust-free location. Observe the climatic conditions according to EN 50178 and the symbols
on the packing.
● Do not expose to aggressive media.
● Protect against direct sunlight.
● Avoid mechanical vibrations.
● Avoid strong temperature fluctuations (condensation).
● Check the general condition of all parts of the packing at regular intervals.
● The unit must not be stored for more than one year without being connected to the permissible rated voltage.
211 170 44/021013

24
 5 Project engineering

5.1 General information on project engineering

Please contact your local Demag sales office for drive specification to meet your particular application require‐
ments or if you have any questions regarding specification. A team of specialists will be pleased to help you.
For further information, see "Dedrive Compact STO frequency inverter application guidelines/operating instruc‐
tions"  Tab. 1, Page 2.
211 170 44/021013

25
 6 Assembly/installation

6.1 Safety instructions for assembly/installation

DANGER
Live components
Danger to life and limb.
Work on electric equipment may only be carried out by qualified specialist personnel ( "Definition of person‐
nel", Page 7) in compliance with the safety regulations.
– It must be possible to switch off the power supply by means of a device to disconnect the power supply
(e.g. mains connection or isolating switch with a padlock).
– Switch off the electric power supply before starting work. The mains connection or isolating switch must be
protected against unauthorised or accidental restoration of the power supply by means of a padlock. Dan‐
gerous voltages may still be present for some time (wait at least 3 minutes) after switching off the power
supply.

WARNING
Inappropriate assembly and installation work
Danger to life and limb. Risk of material damage.
Assembly and installation work may only be carried out by authorised, instructed personnel ( "Definition of per‐
sonnel", Page 7) in compliance with the safety regulations.
– Secure and fence off the working and danger zone.
– If an elevating work platform is used for assembly and installation work, only use appropriate attachments
for the lifting of persons which ensure that work is carried out in a safe and stable position.
– Only suitable, tested and calibrated tools and accessories may be used for assembly and installation work.
– Only use approved spare parts, see also  "Use of spare parts", Page 7.
– Wear protective equipment, see also  "Personal protection equipment", Page 12.
– Be careful when working on open components that have sharp edges. Risk of injury.
– Keep the working area clean and tidy. Store any unneeded machine or installation parts and tools in such a
way that there is no risk of them falling.
– Fit components correctly and as intended. Comply with specified bolt tightening torques. Incorrectly fitted
components may fall and cause severe injuries.
– Customer-specific regulations must be observed.

6.2 Fitting the hardware modules

General installation instructions

CM communication modules and EM extension modules are supplied pre-assembled in an enclosure. They are
installed in slots B and C,  "Hardware modules", Page 49.

DANGER
Electric shock, live components
Contact with live components may result in danger to life and limb.
The inverter must be disconnected from the power supply before any hardware is fitted. Modules must not be
fitted when the inverter is connected to a power supply as the inverter and/or the hardware modules will other‐
wise be destroyed.
Wait at least 5 minutes after disconnecting from the line supply before starting any installation work.
211 170 44/021013

The circuit board visible on the rear must not be touched, as parts may be damaged.

26
 EM extension module installation instructions
Remove the cover before installing the extension module in slot C.
Only AC may be applied to semi-conductor relay EM-S1OUTD on terminal X412 of extension module EM –
UNI-01. DC loads may result in dangerous malfunctions.

CM communication module installation instructions

Fig. 8

A PE spring is also included to connect the PE conductor (screen).

Installing the CM communication module
1. Remove the cover.
2. The slot for the module sub-assembly is accessible.
3. First install the PE spring included in the delivery using the screw fitted in the unit.
The spring must be centred when fitted.
4. The unit can now be fitted and secured to the PE spring using the spring on the module.
5. Break out the pre-stamped opening in the cover for connector X310 and refit the cover.
211 170 44/021013

27
 6.3 Checking the installation location
Pay attention to the following when checking the installation location of the frequency inverter:
● Frequency inverters supplied as chassis units are designed to be mounted vertically on a panel in a switch‐
gear cabinet and feature IP20 enclosure. Ventilation/cooling must be ensured.
● Ensure that the installation location is clean and free of dust and grease as well as free of coarse and fine-
grain dirt.
● Ensure that foreign bodies do not enter the unit.
● It is advisable to install the unit in such a way that it is easily accessible, e.g. for inspection and maintenance
purposes.

6.4 Mechanical installation

6.4.1 General information on mechanical installation

Frequency inverters supplied with IP20 enclosure are designed for installation in a switchgear cabinet as stand‐
ard. Pay attention to the wiring and safety regulations as well as the device specifications during installation.

DANGER
Electric shock, live components
Contact with live components may result in danger to life and limb.
The frequency inverters only meet the requirements of protection class IP20 when the covers and connection
terminals are correctly fitted. Only then operation is permitted.

Operating hazard for the installation

● The combination of Dedrive Compact STO fitted on footprint line filters does not satisfy vibration resistance
requirements to IEC 68-2-6 (max. 5 g).
● For increased vibration resistance requirements, Dedrive Compact STO units must be fitted next to the line
filter on the mounting panel.

For all sizes:

The dimensions and installation dimensions given are for the standard unit without any optional components.
The depth dimension increases if a KP module is connected to the frequency inverter.
KP500 keypad unit: Depth + 19 mm
KP232 interface adapter: Depth + 25 mm
211 170 44/021013

28
 6.4.2 DIC-4-002 to 009 frequency inverters

6.4.2.1 DIC-4-xxx-E

Fig. 9

CAUTION
Hot components due to insufficient cooling
Risk of burns on contact and fire hazard
The units must be fitted with sufficient clearance to allow cooling air to circulate without any hindrance.
Ensure that air pollution from sources such as dust, greases, aggressive gases, etc., is avoided.

Install the unit with the standard fasteners in a vertical position on the mounting panel.
Install the inverter on the line filter using the mounting bracket included in the line filter scope of supply.
Install the unit by inserting the long side of the retaining plate into the heat sink and bolting it to the mounting
panel.

Dimensions in mm
Frequency inverter a b c a1 a2 b1 c1
Size 1 DIC-4-002 … 004 190 60 180 210 … 230 255 30 130
Size 2 DIC-4-006 … 009 250 60 180 270 … 290 315 30 130
Tab. 20
211 170 44/021013

29
 6.4.2.2 DIC-4-xxx-C

Fig. 10

CAUTION
Hot components due to insufficient cooling
Risk of burns on contact and fire hazard
A separate heat sink is required for DIC-4-xxx-C model frequency inverters.

The switchgear cabinet wall must be provided with an opening that is large as the frequency inverter mounting
plate.
The heat sink is fitted to the switchgear cabinet from the outside.
Apply heat sink compound to the surface of the heat sink inside the switchgear cabinet and bolt the frequency
inverter to it.

Dimensions in mm
Frequency inverter a b c a1 a2 a3 a4 b1 b2 c1 m t
Size 1 DIC-4-002 … 004 211 82 140 170 30,5 75 75 71 60 130 6,6 7
Size 2 DIC-4-006 … 009 271 82 140 230 50,5 115 75 71 60 130 6,6 7
Tab. 21
211 170 44/021013

30
 6.4.3 DIC-4-014 to 040 frequency inverters

6.4.3.1 DIC-4-xxx-E

Fig. 11

CAUTION
Hot components due to insufficient cooling
Risk of burns on contact and fire hazard
The units must be fitted with sufficient clearance to allow cooling air to circulate without any hindrance.
Ensure that air pollution from sources such as dust, greases, aggressive gases, etc., is avoided.

Install the unit on the mounting panel with the standard fasteners.
Install the unit by bolting the two angle brackets to the heat sink of the frequency inverter and the mounting panel.
Size 3 and 4 frequency inverters are supplied with angle brackets which are bolted to the heat sink by four screws
each. The upper angle brackets are fixed with M4x20 screws, the lower angle brackets with M4x60 screws.

Dimensions in mm
Frequency inverter a b c a1 a2 b1 c1
Size 3 DIC-4-014 … 017 250 100 200 270 … 290 315 12 133
Size 4 DIC-4-025 … 040 250 125 200 270 … 290 315 17,5 133
Tab. 22
211 170 44/021013

31
 6.4.3.2 DIC-4-xxx-C

Fig. 12

CAUTION
Hot components due to insufficient cooling
Risk of burns on contact and fire hazard
A separate heat sink is required for DIC-4-xxx-C model frequency inverters.

The switchgear cabinet wall must be provided with an opening that is large as the frequency inverter mounting
plate.
The heat sink is fitted to the switchgear cabinet from the outside.
Apply heat sink compound to the surface of the heat sink inside the switchgear cabinet and bolt the frequency
inverter to it.

Dimensions in mm
Frequency inverter a b c a1 a2 a3 a4 b1 b2 c1 m t
Size 3 DIC-4-014 … 017 260 125 144 230 25 100 100 113 100 133 6,6 10
Size 4 DIC-4-025 … 040 260 150 144 230 25 100 100 138 125 133 6,6 10
Tab. 23
211 170 44/021013

32
 6.4.4 DIC-4-045 to 120 frequency inverters

Fig. 13

CAUTION
Hot components due to insufficient cooling
Risk of burns on contact and fire hazard
The units must be fitted with sufficient clearance to allow cooling air to circulate without any hindrance.
Ensure that air pollution from sources such as dust, greases, aggressive gases, etc., is avoided.

Size 5 and 6 frequency inverters are supplied with a mounting frame which is attached to the heat sink. The unit is
fastened by cheese-head screws at the top and bottom and by counter-sunk screws on the sides. M6 screws
must be used for attaching size 5 units to the mounting panel, and M8 screws for size 6.

Dimensions in mm
Frequency inverter a b c a1 a2 b1 c1
Size 5 DIC-4-045 … 060 250 200 265 270 … 290 315 20 165
Size 6 DIC-4-075 … 120 400 275 265 430 … 450 470 20 165
Tab. 24
211 170 44/021013

33
 Fig. 14

A) Size 5 retaining arrangement B) Size 6 retaining arrangement

Tab. 25

211 170 44/021013

34
 6.4.5 DIC-4-150 to 210 frequency inverters

Fig. 15

CAUTION
Hot components due to insufficient cooling
Risk of burns on contact and fire hazard
The units must be fitted with sufficient clearance to allow cooling air to circulate without any hindrance.
Ensure that air pollution from sources such as dust, greases, aggressive gases, etc., is avoided.

The mounting holes are 9 mm in diameter.

Install the unit by bolting the rear wall of the frequency inverter heat sink to the mounting panel.

Dimensions in mm
Frequency inverter a b c a1 b3 c1
Size 7 DIC-4-150 … 210 510 412 351 480 342 241
Tab. 26
211 170 44/021013

35
 6.5 Electric cabling and wiring
6.5.1 Safety instructions for electric cabling and wiring
Electric cabling and wiring work must be carried out by qualified personnel according to the general and regional
safety and installation regulations. Electric installation work and commissioning must be carried out according to
the documentation and device specifications to ensure safe operation of the frequency inverter. Under special ap‐
plication conditions, further regulations and guidelines may also have to be considered.

DANGER
Electric shock, live components
Contact with live components may result in danger to life and limb.
The line, DC and motor terminals may only be connected when they are not live and after they have been dis‐
connected. The terminals may carry dangerous voltages after the frequency inverter has been safely disconnec‐
ted. Work on the unit may only be carried out after 3 minutes have elapsed to allow the link capacitors to dis‐
charge.
– Only carry out maintenance and installation work when all cables, motor terminals and capacitors are at
zero potential (check with a voltmeter).

The connecting cables must be protected externally in compliance with the maximum voltage and current values
of the fuses. The mains fuses and cable cross-sections must be designed for the rated operating point of the fre‐
quency inverter according to EN 60204-1 or DIN VDE 0298, part 4. According to UL/CSA the frequency inverter is
suitable for operation in a power supply network of max. 480 V AC, which supplies a symmetrical current of max.
5000 A root-mean-square value if it is protected with RK5 class fuses. Only use copper cables with a temperature
range of 60/75 °C.
Electric cabling and wiring work must be carried out as specified for the unit and according to the relevant stand‐
ards and regulations.

DANGER
Electric shock, live components
Contact with live components may result in danger to life and limb.
– Frequency inverters must be correctly connected to earth over a large surface area to ensure good conduc‐
tivity. The leakage current of frequency inverters may be > 3.5 mA, a fixed connection must be provided in
accordance with the EN 50178 standard. The protective earth conductor cross-section required for earthing
the installation surface must be at least 10 mm² or a second protective earth conductor must be connected
in parallel to the first. The cross-section in these applications must correspond to the recommended cable
cross-section.
– The frequency inverters are connected to the mains power supply via the X1 terminals.
– IP20 type of enclosure (EN 60 529) is only ensured when the plug-in terminals are connected.
– Control, power supply and motor cables must be laid separately. Suitable precautions must be taken before
the cables connected to the frequency inverter are subjected to insulation tests at high test voltages.
211 170 44/021013

36
 6.5.2 Conditions for connection
● The frequency inverter is suitable for connection to a public or industrial supply network according to the tech‐
nical data. If the transformer power of the supply network ≤ 500 kVA, the optional line reactor is only required
for the frequency inverters marked accordingly in the technical data. All other frequency inverters are suitable
for connection without a line reactor at a relative system fault level (ratio between active-power input and sys‐
tem fault level) ≥ 1%.
● Check connection to a public supply network without any further measures in accordance with the provisions of
standard EN 61000-3-2. Frequency inverters ≤ DIC-4-017 with an integrated mains filter and a motor cable
length of up to 10 m comply with the emission limit values according to product standard EN 61800-3 without
any further measures. Increased requirements resulting from the application environment of the frequency in‐
verter must be met by the use of optional components. Line reactors and filters are optionally available for this
product series.
● Operation in a non-earthed system (IT system) is allowed after the Y capacitors inside the unit have been dis‐
connected. Instructions are available on request.
● Line filters must not be used in IT systems.
● Fault-free operation with a residual-current-operated circuit-breaker is ensured with a tripping current ≥ 30 mA
if the following requirements are met:
- Use of residual-current-operated circuit-breakers sensitive to all types of currents (type B acc. to EN 50178)
e.g. Siemens 5SZ3…G00
- The residual-current-operated circuit-breaker protects a frequency inverter with leakage-current reduced fil‐
ter or without a line filter.
- The length of the screened cable is ≤ 10 m and no further capacitive components exist between the mains
or motor cables and PE.
- The Y capacitors inside the unit must be disconnected. This increases cable-bound emitted interference
(EMC).

6.5.3 EMC notes

These frequency inverters are designed with interference immunity (EMI) for operation in industrial applications
according to the requirements and limit values of product standard EN 61800-3. Electromagnetic interference
must be avoided by appropriate installation and compliance with the specific product information.
Measures
● The frequency inverter and the line reactor must be fitted to the surface of a metal mounting panel, which
should ideally be galvanised.
● Ensure that there is a good equipotential bonding within the system or installation. Installation parts such as
switchgear cabinets, control desks, machinery frames, etc., must be connected with PE conductors over a
large surface area to ensure good conductivity.
● Ensure that the frequency inverter, the line reactor, external filters and other components are connected to
each other via short cables with one earthing point.
● Avoid excessive cable lengths and freely hanging cables when installing cables and wiring.
● Contactors, relays and magnet valves in the switchgear cabinet must be provided with suitable interference
suppression components.
● Cable shields must be earthed and connected to the unit with a low resistance and over a large surface area.
Provide a 360° earth connection using appropriate screen clamps.
● Unplaiting screens and making contacts by means of long single conductors (so-called pig tails) must be avoi‐
ded.
211 170 44/021013

37
 Connections

Line connection (A): Provided the maximum permissible voltage drop is

considered, the mains supply line can be of any length, but it must be
laid separately from control, data and motor cables. We recommend
A
screened cables be fitted between the line filter and the frequency in‐
B verter if an external line filter is used. The screen of any control cables
must be connected to earth on both sides with good conductivity over a
large area using screen clamps (360° earth connection).
DC link connection (B): For link connections, the frequency inverters
must be connected with the same line potential or to a common DC
supply.
Control connection (C): Ensure that EMC requirements are met, partic‐
ularly when control and signal cables are laid. The control and signal
cables must be laid separately from the power cables. The screen of
any control and signal cables must be connected to earth on both sides
with good conductivity over a large area using screen clamps (360°
earth connection). The screen of analogue signal cables must be con‐
nected to earth at one end with the inverter.
Motor and braking resistor (D): The shielded motor cable must be con‐
C
nected to the motor with a metal screw fitting and to the frequency in‐
D
verter with a suitable and highly conductive clip (360° earth connection)
with earth. The signal cable to monitor the motor temperature must be
laid separately from the motor cable.

Fig. 16

These frequency inverters meet the requirements of Low Voltage Directive 2006/95/EC and the requirements of
EMC Directive 2004/108/EC. EMC product standard EN 61800-3 refers to the drive system. The documentation
includes information on how to meet the requirements of the relevant standards if the frequency inverter is a
component of the drive system. The declaration of conformity must be supplied by the company that installs the
drive system.

6.5.4 Modified connection assignment for Dedrive Compact STO units compared to previous equipment without STO

CAUTION
Modified connection assignment
Drive not functioning due to missing release
Dedrive Compact STO DIC-4-xxx-X-0000-x3 inverters have a different assignment for the X210B.2 control termi‐
nal compared to the previous DIC-4-xxx-X-0000-x0 and DIC-4-xxx-X-0000-x1 models. The STO A and STO B
signals must be connected in parallel for replacement units.
If STO A and STO B are to be connected by a separate 2-channel connection, refer to the information provided
in the "DIC Safe Torque Off operating instructions", see  Tab. 1, Page 2.
211 170 44/021013

38
 6.5.5 Block diagram

Fig. 17

CAUTION
An incorrect DC load may damage the component.
For DC, the relay contact must not be subjected to inductive load. Operation of a 24 V DC coupling relay is not
permitted.

Change-over contact: Response time approx. 40 ms

Relay connection
A Normally open: 240 V AC / 5 A (ohmic and inductive) ; 24 V DC / 5 A (ohmic load)
S3OUT
Normally closed: 240 V AC / 3 A (ohmic and inductive) ; 24 V DC / 1 A (ohmic load)
Digital input Controller release, response time approx. 10 ms (On), 10 μs (Off)
B Digital signal:
S1IND / STO A aS7IND / STO B Umax = 30 V, 10 mA at 24 V, PLC-compatible

Digital input Digital signal: Response time approx. 2 ms, Umax= 30 V, 10 mA at 24 V, PLC-compatible
C
S2IND … S6IND Frequency signal: 0 … 30 V, 10 mA at 24 V, fmax = 150 kHz
D Digital output S1OUT Digital signal: 24 V, Imax =40 mA, PLC-compatible, overload proof and short-circuit proof
Digital signal: 24 V, Imax =40 mA, PLC-compatible, overload proof and short-circuit proof
E Multi-function output MFO1 Analogue signal: 24 V, Imax =40 mA, pulse width modulated, fPWM=116 Hz
Frequency signal: 0 … 24 V, Imax = 40 mA, fmax = 150 kHz
Digital signal: Response time approx. 4 ms, Umax= 30 V, 0,4 mA at 24 V, PLC-compatible
F Multi-function input MFI1
Analogue signal: Resolution 12 Bit, 0 … 10 V (Ri = 70 kΩ), 0 … 20 mA (Ri = 500 Ω)
Bi-directional control ter‐ see  "External 24 V power supply", Page 40 and "Dedrive Compact STO frequen‐
G 24 V power supply
minals cy inverter application guidelines/operating instructions"
211 170 44/021013

Tab. 27

For further information, see  "Control terminals", Page 47.

39
 6.5.6 External 24 V power supply
Bi-directional control terminals X210A.1/X210A.2 can be used as a voltage output or a voltage input. Connecting
an external DC power supply of 24 V ±10% to terminals X210A.1/ X210A.2 makes it possible to program parame‐
ters, to maintain the input and output functions and to communicate with the unit, even if the line power supply is
switched off.

External power supply requirements

Input voltage range DC 24 V ±10%
Rated input current Max. 1,1 A
Peak switch-on current Typical: < 25 A
External fuse link By means of conventional cable protection elements, delay type
Safety Safety extra-low voltage (SELV) to EN 61800-5-1
Tab. 28

CAUTION
Incorrect load for DC
The component may be damaged.
The digital inputs and the 24 V DC terminal of the control electronics are resistant to interference voltages up to
30 V DC.
Avoid higher voltage levels.
Higher voltage levels may destroy the equipment.

6.5.7 Information on the pulse generator

Only encoder cables which are fully screened enable fault-free signal transmission. This must be taken into con‐
sideration for project drafting and ordering. Different lengths of cable may be ordered.
Screened pulse encoder cables which are extended at a later date do not achieve the quality of a complete cable.
The open end of the screening is a weak point at the interface between sections of the cable and can allow inter‐
ference to be introduced and may result in distorted signals. An additional potential connection to the screen at
the interface to the earth will result in earth loops and must always be avoided.
The following points must be considered for correct electric cabling and wiring:
● Any interruption in the screen between the pulse generator and evaluation of the pulse generator should be
avoided.
● 360° screening clamps should be used for screening.
● Depending on the pulse encoders used, earth loops should be avoided by means of suitable measures (sin‐
gle-sided potential connection of the screen, potential connection on both sides of the screen for simultane‐
ous equipotential bonding). The screen on an intermediate terminal must not be earthed.
● The A+ and A- signals and the B+ and B- signals must each be led through pairs of twisted conductors.
211 170 44/021013

40
 6.5.8 Mains connection

6.5.8.1 DIC-4-002 to 009 frequency inverters

Fig. 18

3ph / 400 V AC mains connection DIC-4-002 to 004 DIC-4-006 to 009

1 Keyed plug-in terminal Phoenix ZEC 1,5 / … ST 7,5 (1a) Phoenix ZEC 1,5 / … ST 7,5 (1b)
2a Rigid cable 0,2 … 1,5 mm2; AWG 24 … 16
2b Flexible cable 0,2 … 1,5 mm2; AWG 24 … 16
2c With wire end ferrule without plastic sleeve 0,25 … 1,5 mm2; AWG 22 … 16
2d With wire end ferrule with plastic sleeve 0,25 … 1,5 mm2; AWG 22 … 16
Tab. 29

6.5.8.2 DIC-4-014 to 040 frequency inverters

Fig. 19

3ph / 400 V AC mains connection DIC-4-014 to 017 DIC-4-025 to 040

1 Connection terminals WAGO series 745 / 6 mm2 / RM7,5 WAGO series 745 / 16 mm2 / RM10+15
2a Rigid cable 0,2 … 6 mm2; AWG 24 … 10 0,2 … 16 mm2; AWG 24 … 6
2b Flexible cable 0,2 … 6 mm2; AWG 24 … 10 0,2 … 16 mm2; AWG 24 … 6
2c With wire end ferrule without plastic sleeve 0,25 … 4 mm2; AWG 22 … 12 0,25 … 10 mm2; AWG 22 … 8
2d With wire end ferrule with plastic sleeve 0,25 … 4 mm2; AWG 22 … 16 0,25 … 10 mm2; AWG 22 … 8
Tab. 30
211 170 44/021013

41
 6.5.8.3 DIC-4-045 to 060 frequency inverters

2,5 Nm
22 lb-in

Fig. 20

3ph / 400 V AC mains connection DIC-4-045 to 060

1 Connection terminals Phoenix MKDSP 25 / 6-15,00-F
2a Rigid cable 0,5 … 35 mm2; AWG 20 … 2
2b Flexible cable 0,5 … 25 mm2; AWG 20 … 4
2c With wire end ferrule without plastic sleeve 1,0 … 25 mm2; AWG 18 … 4
2d With wire end ferrule with plastic sleeve 1,5 … 25 mm2; AWG 16 … 4
Tab. 31

211 170 44/021013

42
 6.5.8.4 DIC-4-075 to 120 frequency inverters

X1

10 Nm
89 lb-in

Fig. 21

3ph / 400 V AC mains connection DIC-4-075 to 120

1 Connection stud M8 x 25; conductor cross section up to 70 mm2
Tab. 32

6.5.8.5 DIC-4-150 to 210 frequency inverters

Fig. 22
211 170 44/021013

3ph / 400 V AC mains connection DIC-4-150 to 210

1 Connection stud M8 x 20; conductor cross section up to 2 x 95 mm2
Tab. 33
43
 6.5.9 Motor connection

6.5.9.1 General information on motor connection and cable lengths

The motor and the braking resistor (Rb) must be connected to terminal X2 of the frequency inverter via screened
cables which must be connected to the PE potential on both ends with good conductivity. Control, power supply
and motor cables must be laid separately. The limit values of national and international regulations must be met
depending on the application, the motor cable length and modulation frequency.
Frequency inverters ≤ DIC-4-017 with an integrated EMC filter comply with the emission limit values of product
standard EN 61800-3 for a motor cable length of up to 10 m. Optional filters can be used to meet any customer-
specific requirements.

Motor cable lengths without output filter Motor cable lengths with du/dt filter
Frequency inverter Unscreened cables Screened cables Unscreened cables Screened cables
DIC-4-002 to 004 50 m 25 m 75 m 50 m
DIC-4-006 to 009 100 m 50 m 150 m 100 m
DIC-4-014 to 017 100 m 50 m 200 m 135 m
DIC-4-025 to 040 100 m 50 m 225 m 150 m
DIC-4-045 to 210 150 m 100 m 300 m 200 m
Tab. 34

Pay attention to the following when connecting the motor:

● Parameter identification may not be carried out when the du/dt filter is connected;
● The motor cable length equals the sum of the individual cables for multi-motor operation;
● A du/dt filter must generally be employed when flat cables with screened single conductors are used.

6.5.9.2 DIC-4-002 to 009 frequency inverters

Fig. 23

Motor connection DIC-4-002 to 009

1 Keyed plug-in terminal Phoenix ZEC 1,5 / … ST 7,5
2a Rigid cable 0,2 … 1,5 mm2; AWG 24 … 16
2b Flexible cable 0,2 … 1,5 mm2; AWG 24 … 16
2c With wire end ferrule without plastic sleeve 0,25 … 1,5 mm2; AWG 22 … 16
2d With wire end ferrule with plastic sleeve 0,25 … 1,5 mm2; AWG 22 … 16
Tab. 35
211 170 44/021013

44
 6.5.9.3 DIC-4-014 to 040 frequency inverters

Fig. 24

Motor connection DIC-4-014 to 017 DIC-4-025 to 040

1 Connection terminals WAGO series 745 / 6 mm2 / RM7,5 WAGO series 745 / 16 mm2 / RM10+15
2a Rigid cable 0,2 … 6 mm2; AWG 24 … 10 0,2 … 16 mm2; AWG 24 … 6
2b Flexible cable 0,2 … 6 mm ; AWG 24 … 10
2
0,2 … 16 mm2; AWG 24 … 6
2c With wire end ferrule without plastic sleeve 0,25 … 4 mm ; AWG 22 … 12
2
0,25 … 10 mm2; AWG 22 … 8
2d With wire end ferrule with plastic sleeve 0,25 … 4 mm ; AWG 22 … 16
2
0,25 … 10 mm2; AWG 22 … 8
Tab. 36

6.5.9.4 DIC-4-045 to 060 frequency inverters

2,5 Nm
22 lb-in

Fig. 25

Motor connection DIC-4-045 to 060

1 Connection terminals Phoenix MKDSP 25 / 6-15,00-F
2a Rigid cable 0,5 … 35 mm2; AWG 20 … 2
2b Flexible cable 0,5 … 25 mm2; AWG 20 … 4
2c With wire end ferrule without plastic sleeve 1,0 … 25 mm2; AWG 18 … 4
211 170 44/021013

2d With wire end ferrule with plastic sleeve 1,5 … 25 mm2; AWG 16 … 4
Tab. 37

45
 6.5.9.5 DIC-4-075 to 120 frequency inverters

10 Nm
89 lb-in

Fig. 26

Motor connection DIC-4-075 to 120

1 Connection stud M8 x 25; conductor cross section up to 70 mm2
Tab. 38

6.5.9.6 DIC-4-150 to 210 frequency inverters

Fig. 27
211 170 44/021013

Motor connection DIC-4-150 to 210

1 Connection stud M8 x 20; conductor cross section up to 2 x 95 mm2
Tab. 39
46
 6.5.10 Control terminals

Fig. 28

Control terminals DIC-4-002 to 210

1 Control terminals Wieland DST85 / RM3,5
2a Rigid cable 0,14 … 1,5 mm2; AWG 30 … 16
2b Flexible cable 0,14 … 1,5 mm2; AWG 30 … 16
2c With wire end ferrule without plastic sleeve 0,25 … 1,0 mm2; AWG 22 … 18
2d With wire end ferrule with plastic sleeve 0,25 … 1,0 mm2; AWG 22 … 18
Tab. 40

The control and software functions can be freely configured to ensure safe and efficient operation. The quick-step
operating instructions describe the default settings.
The inputs and outputs can be supplemented by a EM – UNI-01 unit.

CAUTION
Incorrect connection/disconnection of the control terminals
Damage to/malfunction of the frequency inverter
No power must be applied to the control inputs and outputs which are protected against polarity reversal when
they are connected and disconnected.

Description of control terminal X210A

Terminal Connection Electric data Explanation/Use (default setting)
X210A.1 Voltage input and output 24 V, Imax = 180 mA 15) Supply voltage, see  "External 24 V power
supply", Page 40
X210A.2 Ground / GND 0V See  "External 24 V power supply", Page 40
X210A.3 Digital input S1IND Umax = 30 V, 10 mA at 24 V PLC-compati‐ STO A controller release / acknowledge fault
X210A.4 Digital input S2IND ble programmable, SW-step 1+
X210A.5 Digital input S3IND programmable, SW-step 1-
X210A.6 Digital input S4IND prgrammable,
encoder 1 track B possible 16)
X210A.7 Digital input S5IND prgrammable,
encoder 1 track A possible 16)
Tab. 41

For further information, see  "Block diagram", Page 39.

211 170 44/021013

15) The power supply on terminal X210A.1 can be loaded with a max. current of I
max = 180 mA. Depending on the application, the max. available
current is reduced by digital output S1OUT and multi-function output MFO1.
16) The level must be 24 V. For configurations, see  "Set-up", Page 57. Please note  "Information on the pulse generator", Page 40 for the
encoder cable. 47
 CAUTION
Modified connection assignment
Drive not functioning due to missing release
Dedrive Compact STO DIC-4-xxx-X-0000-x3 inverters have a different assignment for the X210B.2 control termi‐
nal compared to the previous DIC-4-xxx-X-0000-x0 and DIC-4-xxx-X-0000-x1 models. The STO A and STO B
signals must be connected in parallel for replacement units.
If STO A and STO B are to be connected by a separate 2-channel connection, refer to the information provided
in the "DIC Safe Torque Off operating instructions", see  Tab. 1, Page 2.

Description of control terminal X210B

Terminal Connection Electric data Explanation/Use (default setting)
X210B.1 Digital input S6IND Umax = 30 V, 10 mA at 24 V PLC-compati‐ programmable, (SOST) step 2 / (SOSP) accel‐
ble erate
X210B.2 Digital input S7IND STO B controller release / acknowledge fault
X210B.3 Digital output S1OUT U = 24 V, Imax = 40 mA Overload and Programmable, ready for operation (digital mes‐
short-circuit sage)
X210B.4 Multi-function output MFO1 proof Programmable, error (digital message)
X210B.5 Reference output 10 V, Imax = 4 mA Supply, reference value potentiometer
X210B.6 Multi-function input MFI1 12 Bit 0 ... + 10 V, Programmable, analogue setpoint voltage value
Ri = 70 kΩ
X210B.7 Ground / GND
Tab. 42

Relay output

Fig. 29

Relay output S3OUT DIC-4-002 to 210

1 Control terminals Phoenix ZEC 1,5/3ST5,0
2a Rigid cable 0,2 … 1,5 mm2; AWG 24 … 16
2b Flexible cable 0,2 … 1,5 mm2; AWG 24 … 16
2c With wire end ferrule without plastic sleeve 0,25 … 1,5 mm2; AWG 22 … 16
2d With wire end ferrule with plastic sleeve 0,25 … 1,5 mm2; AWG 22 … 16
Tab. 43

The freely programmable relay output is linked to the brake release function by default.

Terminal Description of control terminal X10

1…3 Relay output, floating changeover contact, response time approx. 40ms, max. contact load
- Normally open: 240 V AC / 5 A (ohmic and inductive); 24 V DC / 5 A (ohmic)
- Normally closed: 240 V AC / 3 A (ohmic and inductive); 24 V DC / 1 A (ohmic)
Tab. 44

CAUTION
The component may be damaged by incorrect loading of the relay contact.
211 170 44/021013

For DC, the relay contact must not be subjected to inductive load. Operation of a 24 V DC coupling relay is not
permitted.

48
 Hardware modules
Due to their modular hardware components, frequency inverters can be easily integrated into an automation con‐
cept. Optional hardware modules are detected during initialisation and the control functions are adapted automati‐
cally. For the necessary information on the installation and operation of the optional extensions, please refer to
the "Dedrive Compact STO application guidelines/operating instructions".

 "Fitting the hardware modules", Page 26

Hardware modules

A KP500 keypad unit (optional)  "Programming parameters with the

KP500 keypad unit", Page 52
KP232 interface adapter (optional)  "Programming parameters
with Parcom Compact software", Page 55
B CM communication module (optional)
C EM extension module (optional)
Tab. 45

DANGER
Electric shock, live components
Contact with live components may result in danger to life
and limb.
Only carry out installation and dismantling work on the
hardware modules of sockets B and C after the frequency
inverter has been safely disconnected from the power
supply. Work on the unit may only be carried out after 3
minutes have elapsed to allow the link capacitors to dis‐
charge.

Fig. 30

6.5.11 High voltage test

The terminals of the Dedrive Compact STO unit must be connected as shown in the diagram below if a high
voltage test of the switchgear cabinet needs to be carried out.

+ L1 L2 L3 U V W ZK-
Test device
max. 2,2 kV DC;
Dedrive Compact STO frequency inverter
5 … 10 sec ramp;
10 sec duration
- PE 0V

Tab. 46
211 170 44/021013

49
 7 Putting the unit into service

7.1 Safety instructions when putting the unit into service

DANGER
Live components
Danger to life and limb.
Work on electric equipment may only be carried out by qualified specialist personnel ( "Definition of person‐
nel", Page 7) in compliance with the safety regulations.
– It must be possible to switch off the power supply by means of a device to disconnect the power supply
(e.g. mains connection or isolating switch with a padlock).
– Take all necessary safety precautions before putting the unit into service (e.g. it must be possible to reach
an EMERGENCY STOP switch quickly and easily).
– Switch off the electric power supply before starting work. The mains connection or isolating switch must be
protected against unauthorised or accidental restoration of the power supply by means of a padlock. Dan‐
gerous voltages may still be present for some time (wait at least 3 minutes) after switching off the power
supply.

WARNING
Inappropriate commissioning
Danger to life and limb. Risk of material damage.
– Ensure that the inverter has been installed and wired in accordance with the relevant regulations.
– Disconnect the motor, if possible, from the mechanical installation/facility.
– When Dedrive Compact STO parameters are programmed with a KP500 keypad unit or Parcom Compact
parameter programming software, settings may be selected which cause unintended start-up of the drive.
This applies both for manual parameter programming and when a parameter file is loaded. These instruc‐
tions also apply to the programming of parameters via the CAN bus or Profibus.
– Take suitable measures to avoid unintended start-up of the drive or transmission of critical control com‐
mands between the Dedrive Compact STO unit and the installation. This may, for example, include discon‐
nection of the control terminals (e.g. X210A, X210B, X10 ...) or disconnection of the power supply to the
electric brake.
To avoid unintended start-up of the drive, STO controller release on input S1IND / STO A and S7IND / STO
B MUST be de-activated while parameters are being programmed. Controller release on input S1IND /
STO A and S7IND / STO B must only be activated following the "STO" message while the parameters are
being identified by the motor.
– Depending on the application, further additional safety devices must be provided to avoid any hazard for
persons and machinery.
211 170 44/021013

50
 7.2 General information on commissioning

Drive control
The inverter is controlled via terminal strips X210A and X210B.

Implementation
The inverter is supplied with its parameters set to default values.

See  "Parameters/functions", Page 63 for a description of the parameters and functions.

Refer to "Dedrive Compact STO frequency inverter application guidelines/operating instructions" for a list of all
parameters.

Check when commissioning:

– Control signals (depending on the control mode),
– Motor thermal contact,
– Enable signal connection,
– Motor – inverter configuration,
– Direction of rotation,
– Speeds (vmin, vmax),

– Ramps (acceleration and deceleration).

If the drive behaves according to the specifications of your installation, commissioning is complete. If the drive
operating characteristics need to be corrected, modify the parameters in consultation with your project engineer.

The parameters of the inverter can either be programmed via the KP500 keypad unit (see  "Programming pa‐
rameters with the KP500 keypad unit", Page 52) or by using the Parcom Compact parameter programming soft‐
ware (see  "Programming parameters with Parcom Compact software", Page 55).
211 170 44/021013

51
 7.3 Programming parameters with the KP500 keypad unit
7.3.1 Key assignment and displays

Fig. 31 Key assignment and displays

Parameters can be set and displayed and the frequency inverter can be controlled by means of the optional
KP500 keypad unit. The keypad unit is not absolutely essential for operation of the frequency inverter and can be
plugged in during operation, as required.

Keys
A RUN
see " Dedrive Compact STO frequency inverter application guidelines/operating instructions"
STOP
J ▲ - Navigate in the menu structure.
▼ - Select parameters.
- Increase and decrease parameter values.
▲+▼ Simultaneously press the ▲ + ▼ keys for special functions.
ENT Call parameters or change within the menu structure. Confirm the selected function or parameter.
ESC Exit parameters or return within the menu structure. Abort the function or reset the parameter value.
FUN , ▲ Press the keys one after the other:
FUN , ▼ - Change key function.
FUN ,
ENT
Display
B Three-digit 7-segment display to show the parameter numbers.
Parameter nos. > 999 are shown 1000 = a00 to 1599 = f99.
C One-digit 7-segment display of the active data set, direction of rotation, etc.
D Display the selected menu branch:
VAL Display actual values
PARA Select parameters and edit parameter values
CTRL Select functions which can be used via the keypad unit:
SEtUP: guided set-up, see  "Set-up", Page 57
CtrL: see "Dedrive Compact STO frequency inverter application guidelines/operating instructions"
PArID: as for SEtUP, however, without reference values
E Status and mode messages:
WARN Warning against critical operating behaviour
FAULT Disconnection of fault with the associated message
RUN Flashing: indicates readiness for operation
Continuously on: indicates operation and release of the output stage
REM Active remote control via interface connection
(CtrL cannot be selected if REM is active)
F Change functions using the FUN key
F Five-digit 7-segment display of the parameter value and sign
G Physical unit of the parameter value displayed
H Active acceleration or deceleration ramp
I Current direction of rotation of the drive
Tab. 47
211 170 44/021013

52
 7.3.2 Actual value menu (VAL)

ESC

ENT

A ENT

ESC
D
B C

42395344_xml.eps

Fig. 32 Actual value menu (VAL)

In the VAL sub-menu, the keypad unit displays many actual values depending on the configuration selected and
on the hardware modules that are installed. The quick-step instructions document a selection of parameters and
the basic functions of the software.

A Use the ▲ ▼ keys to select the required number from the actual values shown in numerical order. The number is shown flashing
with the active data set in the display.
Keys
▲
Select parameters
▼
▲+▼ Change to the actual value parameter when switching on
FUN , ▲ Display last actual value parameter (highest number)
FUN , ▼ Display first actual value parameter (smallest number)

B Press the ENT key to select the actual value which is displayed with the current parameter value, unit and active data set.

C Every actual value parameter can be monitored in detail when the unit is put into service, during operation and for fault analysis.
Keys
▲
Change data set when actual values can be changed
▼
FUN , ▲ Maximum actual value is continuously determined and displayed while ▲ is pressed
FUN , ▼ Minimum actual value is continuously determined and displayed while ▼ is pressed
FUN , ENT Average actual value during the monitoring period while ENT is pressed

D Press the ENT key to save the selected actual value as a parameter when the unit is switched on. The SEt message with the
parameter number appears for a short time. This actual value will be automatically displayed when the frequency inverter is switch‐
ed on in future.

E You can monitor and display the value again when the parameter has been saved. Press the ESC key to enter the parameter se‐
lection section of the VAL sub-menu.
Tab. 48
211 170 44/021013

53
 7.3.3 Parameter menu (PARA)

ESC

ENT

A ENT

ESC
D
B C

42395444_xml.eps

Fig. 33 Parameter menu (PARA)

The parameters that are polled during guided set-up have been selected from existing applications and should be
supplemented by further settings in the PARA sub-menu, if required. The quick-step instructions describe the ba‐
sic parameters and the basic functions of the software.

A Use the ▲ ▼ keys to select the required number from the parameters shown in numerical order. The parameter number is shown
flashing with the active data set in the display.
Keys
▲
Select parameters
▼
▲+▼ Switch to the last modified parameter
FUN , ▲ Display last parameter (highest number)
FUN , ▼ Display first parameter (smallest number)

B Press the ENT key to select the parameter which is displayed with the current parameter value, unit and active data set.

C The parameter value can be modified using the ▲ ▼ keys. Depending on the parameter, the value must be changed or an operation
mode must be selected.
Keys
▲
Modifies the parameter value
▼
▲+▼ Sets the parameter to the default setting
FUN , ▲ Sets the parameter to the highest value
FUN , ▼ Sets the parameter to the smallest value
FUN , ENT Changes the data set for switchable parameters

D Press the ENT key to save the parameter value. The SEt message is displayed briefly with the parameter number and data set.
Press the ESC key to quit the parameter without making any changes.
Messages
Err1: EEPrO Parameter could not be saved
Err2: StOP Parameter can only be read during operation
Err3: Error Other error

E Once the parameter has been saved, you can change the value again or press the ESC key to switch to parameter selection.
Tab. 49
211 170 44/021013

54
 7.4 Programming parameters with Parcom Compact software
7.4.1 General information on programming parameters with Parcom Compact software

Please observe the safety instructions,  "Hazards that can be caused by the frequency inverter", Page 10,
 "Safety instructions for assembly/installation", Page 26 and  "Safety instructions when putting the unit into
service", Page 50.
A PC with Parcom Compact parameter programming software which is connected to one of the optional RS 232
modules 537 769 84 or 537 723 84 via data cable 537 237 84 can be used as an alternative to configure and
program the inverter parameters.
Communication with the inverter is only possible when the unit is connected to a line or 24 V power supply.

7.4.2 Language selection

There are no longer any parameter texts in Dedrive Compact STO fre‐
quency inverters that have device software 5.4.0/050-10 or later. The
texts are available in the form of *.lpi language files for Parcom Com‐
pact parameter-programming software.
The files in de, en, fr, es are available for download in every language
in the "Language file" section on the documentation CD, see  Tab. 1,
Page 2. Save the language file in the C:\Parcom Compact\Data directo‐
ry.
The option can be set in the Parcom Compact menu:
Edit ➜ Settings ➜ Language.

Fig. 34
211 170 44/021013

55
 7.4.3 Window layout

Fig. 35

Item Designation Item Designation Item Designation

1 Menu bar 3 Directory window 5 Status bar
2 Toolbar 4 Parameter window
Tab. 50

Parcom Compact software with its graphical user interface facilitates simple programming of the inverter parame‐
ters.
The mouse or the keyboard can be used.
The width and height of the windows as well as the width of the columns in the parameter window can be
changed by holding and dragging the separators.

7.5 Commissioning in practice

7.5.1 General information on commissioning in practice

WARNING
Non-compliance with regulations
Danger to life and limb.
Please observe the safety instructions in  "Safety", Page 9 and in  "Safety instructions when putting the unit
into service", Page 50.

The following sections describe how to proceed with the KP500 keypad unit.
211 170 44/021013

The parameters must be called up and processed individually when the unit is put into operation using Parcom
Compact.

56
 7.5.2 Switching on the power supply
After the installation work has been completed, all control and power connections must be checked again before
the power supply is switched on.
If all the electric connections are correct, ensure that controller release of the frequency inverter is switched off
(control input S1IND / STO A and S7IND / STO B open). After the mains is switched on, the frequency inverter
carries out a self-test and reports "Fault" during this short period.
The frequency inverter completes the self-test within a few seconds.
When controller release has been applied to control input S1IND / STO A und S7IND / STO B, the frequency in‐
verter activates the "Ready" digital signal (to digital output S1OUT by default).
Parameter identification is automatically carried out when the unit is first supplied and when it is reset to the de‐
fault settings. The keypad unit displays the "SEtUP" menu item from the CTRL sub-menu.

7.5.3 Set-up
General notes on set-up
Guided set-up of the frequency inverter determines all relevant parameter settings for the required application.
The available parameters are based on existing standard industrial drive applications. This makes it easier to se‐
lect the most important parameters, but it in no way eliminates the need for a subsequent check by the user. After
the SETUP routine has been successfully completed, the Actual frequency 241 actual value from the VAL
sub-menu is subsequently displayed on the keypad unit.
Incorrect parameter setting
● Guided set-up includes the parameter identification function. The parameters are determined by measure‐
ment and set accordingly. The motor should be cold when the measurement begins, since some of the motor
data depend on the operating temperature.

The "SEtUP" guided set-up message automatically appears when the unit is first supplied. Following successful
commissioning, you can select the CTRL sub-menu in the main menu and call up the "SEtUP" function again us‐
ing the ▲ ▼ keys.
Press the ENT key to confirm the "SEtUP" message.
The Configuration 30 parameter appears. Enter the required number using the ▲ ▼ keys (see paragragh be‐
low). Press the ENT key to complete entry.
If the configuration has been changed, the hardware and software functions are configured and the inverter is re-
initialised. "SEtUP" guided set-up then starts again from the beginning. Please confirm the configuration by press‐
ing the ENT key.
Configuration
The Configuration 30 parameter determines the control process. The frequency inverter software offers a
choice of several configurations. The configurations mainly differ in the way in which the drive is controlled. The
speed is specified as a reference frequency.
For further information and configurations, see "Dedrive Compact STO frequency inverter application guidelines/
operating instructions"  Tab. 1, Page 2.

210 - FOR speed with encoder

Permitted for lifting applications.
Configuration 210 includes the functions for the variable-speed field-ori‐
ented regulation of an asynchronous motor with rotary encoder feed‐
back. A separate regulation of the torque-forming and the flux-forming
current provides for a highly dynamic drive with a high load torque.

Fig. 36

410 - FOR speed without encoder

Default setting, recommended for travel applications.
Possible min. frequency fmin = 5 Hz
Configuration 410 includes the functions for the field-oriented regulation
of a motor without encoder. The current motor speed is determined
from the instantaneous currents and voltages combined with the motor
211 170 44/021013

parameters. Parallel switching of different motors is not possible in this

Fig. 37 configuration.

57
 Data set

Selection of the data set is displayed following configuration. Select the

required Data set ds with the ▲ ▼ keys and confirm with the ENT key.
Data sets 1 to 4 are saved with the same parameter values in data set
0 (default setting).

Fig. 38

Motor data
The motor data that needs to be entered in the following guided set-up sequence must be taken from the rating
plate and the motor data sheet. The other motor data required for the control and regulation processes are calcu‐
lated from the settings made during the setup which are checked for plausibility.
Multi-motor operation is possible with Dedrive Compact STO units. Ensure that identical motors and motor cable
lengths are used. The sum of the motors must be entered for the rated current and rated output details for multi-
motor drives.
The default rated values must be checked and, if necessary, changed by the user. Change the values with the ▲
▼ keys and confirm entry with the ENT key.
Enter the lower of the two voltages for Demag ZBA motors with a wide voltage range, e.g. 380 - 400 V.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
369 Motor Type - 0 - Unknown 2 - Synchronous 1 - Asynchro‐
nous
370 Rated voltage [V] 60,0 800,0 UFUN
371 Rated current [A] Depends on Depends on IFUN
type type
372 Rated speed [rpm] 96 60000 Depends on
type
374 Rated cosinus Phi - 0,01 1,00 Depends on
type
375 Rated frequency [Hz] 10,00 1000,00 50,00
376 Rated Mech. Power [kW] Depends on Depends on PFUN
type type
812 Duty factor 40 - 40 % CDF 100 - 100 % 60 - 60 % CDF
CDF
490 Operation Mode Encoder 1 - 1 - single 4 - quadruple 0 - off Only for configuration 2xx.
491 Division Marks Encoder 1 - 1 8192 1024 Only for configuration 2xx.
493 Operation Mode Encoder 2 - 4 - single 104 - 4 x inver‐ 0 - off Only for configuration 2xx and
ted with extension module
494 Division Marks Encoder 2 - 1 8192 1024
766 Source Actual Speed - 1 - Encoder 1 2 - Encoder 2 2 - Encoder 2 Only for configuration 2xx.
1014 Rotor type - 1 - Cylindrical 2 - Conical rotor 1 - Cylindrical
rotor rotor
1015 Motor ambient temperature [°C] 40 – 40 … 49 70 – 70 … 79 60 – 60 … 69
Tab. 51

Plausibility check
A check of the motor data should only be omitted by qualified users. The configurations include complex regula‐
tion processes which largely depend on correctly entered motor data. Therefore the warning and error messages
displayed during the check must be observed. If a critical situation is detected during the guided set-up procedure,
it is displayed on the keypad unit. In Parcom Compact, this is displayed in the
Status of motor parameter identification 797 parameter. Depending on the deviation from the ex‐
pected parameter value, a warning or error message is displayed.
The warning message can be acknowledged with the ENT key and guided set-up is continued. The parameter
values entered can be corrected by subsequently pressing the ESC key.
Possible warning messages during the plausibility check
The warning message can be acknowledged with the ENT key and plausibility check is continued.
The parameter values entered can be corrected by subsequently pressing the ESC key.
211 170 44/021013

In Parcom Compact the parameter Motor parameter identification 796 must be set to "1 – continue".

58
 Warning messages
Code Measures / Remedy
SA000 No warning message existing. This message can be read out via an optional communication card.
SA001 The Rated voltage 370 is outside the FI nominal voltage range. The maximum rated voltage is indicated on the type plate of
the frequency inverter.
SA002 The Rated current 371, Rated Mech. Power 376 and Rated voltage 370 must be checked. The calculated efficiency is
in the limit range for an asynchronous motor.
SA003 Rated Cosinus Phi 374 is outside the standard range (0,6 to 0,95).
SA004 The rated speed 372 and the rated frequency 375 must be checked. The slip for an asynchronous motor is in the limit
range.
SA054 Resolver offset not set
Tab. 52

Possible error messages during the plausibility check

If an error message appears, check and enter the programmed rated data again. Parameter identification must be
restarted. Only experienced users should prematurely terminate parameter identification by pressing the ESC
key, since some of the rated data is not correct.

Error messages
Code Measures / Remedy
SF000 No error message existing.
SF001 The rated current 371 that was entered is too low.
SF002 The Rated current 371 is too high with reference to Rated Mech. Power 376 and Rated voltage 370.
SF003 Rated Cosinus Phi 374 is incorrect (more than 1 or less than 0,3).
SF004 The slip frequency calculated from the rated data is negative. The rated speed 372 and the rated frequency 375 must be
checked.
SF005 The rated speed 372 and the rated frequency 375 that were entered must be checked, since the calculated slip frequency
is too large.
SF006 The total power of the drive calculated from the rated data is smaller than the entered rated mech. power.
SF007 The set configuration is not supported by guided set-up.
Tab. 53

Please correct the values and repeat the parameter identification run following an SFxyz error message.

Parameter identification
The selected configuration requires further motor data that are not specified on the motor rating plate. Parameter
identification measures the necessary motor data. The values measured when the drive is at standstill are en‐
tered direct or after calculation of the parameter. The parameter identification sequence and duration varies ac‐
cording to the motor connected and the unit rating and can take up to several minutes. The connected motor is
evaluated in the course of parameter identification with the displayed signals. During this procedure the motor
may be braked firmly.
Guided set-up switches over to the parameter identification functions after the entered motor data have been
checked.
Press the ENT key to confirm the "PAidE" message.
In Parcom Compact the function is started by setting the parameter status of
Motor parameter identification 796 to the value "10 - Complete Setup, DS0".
The "Safe Torque Off" STO safety function of the frequency inverter prevents release of the power section if the
S1IND / STO A and S7IND / STO B digital input (controller release) is not activated.
If the control release signal is not applied to S1IND STO A and S7IND / STO B, the inverter displays "StO" on the
keypad unit. When the release signal is applied, the "StO" message is deleted and the unit starts identifying the
parameters.

DANGER
Inappropriate commissioning
Danger to life and limb.
Inappropriate commissioning may result in personal injury or material damage.
211 170 44/021013

– This work work may only be carried out in compliance with the safety regulations by authorised and instruc‐
ted personnel who are familiar with the frequency inverter operating functions.

59
 – The frequency inverter may only be put into service by personnel who are fully familiar with the operating
instructions. In particular, they contain the "Safety" section and the relevant safety instructions in the work‐
ing sections of these operating instructions.
– Parameter identification of the frequency inverter requires release of the power module.

The final "rEAdY" message must be confirmed by pressing the ENT key.
Any installed du/dt filter must be disconnected for parameter identification.

WARNING
Unintended movement of the drive
Danger to life and limb.
Parameter identification releases the brake of conical-rotor motors (Demag KB motors) without any drive torque
being developed. For this reason, the drive must be secured against any unintended movement.

The "Brake release" function of the digital inputs is not activated during the parameter identification process.
If "Error" is displayed in the Status of motor parameter identification 797 parameter during the pa‐
rameter identification process, the relevant error message can be read out in the Current error 259 parame‐
ter.
Possible status messages during the parameter identification process

Status messages
Code/status 797 Measures / Remedy
ST000 OK
ST003 STO – Please apply release to STO A and STO B. See also the STO Status 277 parameter
ST004 Parameter identification – wait until another message is shown
ST010 Setup already active
ST031 Error – see the Current error 259 parameter
ST032 Warning Phase Asymmetry
Tab. 54

Possible warning messages during the parameter identification process

The warning message can be acknowledged with the ENT key and parameter identification is continued.
The parameter values entered can be corrected by subsequently pressing the ESC key.
In Parcom Compact the parameter Motor parameter identification 796 must be set to "1 – continue".

Warning messages
Code Measures / Remedy
SA021 The stator resistance is very high. The following causes are possible:
- The motor cable cross-section is not sufficient.
- The motor cable is too long.
- The motor cable is not correctly connected.
- The contacts are not in good condition (possibly corroded).
SA022 The rotor resistance is very high. The following causes are possible:
- The motor cable cross-section is not sufficient.
- The motor cable is too long.
- The motor cable is not correctly connected.
- The contacts are not in good condition (possibly corroded).
SA041 The slip speed could not be correctly determined. Check the values entered for the Rated speed 372 and Rated frequency
375 parameters. Repeat parameter identification.
SA042 The slip speed could not be correctly determined. Check the values entered for the Rated speed 372 and Rated frequency
375 parameters. Repeat parameter identification.
SA051 Motor data entered for star connection, but the motor is connected for delta connection. Change the motor lead connections for
operation with star connection. Check the values entered for the rated motor parameters for operation with delta connection. Re‐
211 170 44/021013

peat parameter identification.

60
 Warning messages
Code Measures / Remedy
SA052 Motor data entered for delta connection, but the motor is connected for star connection. Change the motor lead connections for
operation with delta connection. Check the values entered for the rated motor parameters for operation with star connection. Re‐
peat parameter identification.
SA053 Measurements show asymmetric phases. Check the leads on the motor and frequency inverter terminals for correct connection
and check the contacts (possibly corroded). Repeat parameter identification.
Tab. 55

Possible error messages during the parameter identification process

If an error message appears, check and enter the programmed rated data again. Parameter identification must be
restarted. Only experienced users should prematurely terminate parameter identification by pressing the ESC
key, since some of the rated data is not correct.

Error messages
Code Measures / Remedy
SF011 Measurement of main inductance has failed because the motor has a high slip. Correct the rated motor values in parameters 370,
371, 372, 374, 375, 376 and 812. Repeat parameter identification.
SF012 Measurement of leakage inductance has failed because the motor has high slip. Correct the rated motor values in parameters
370, 371, 372, 374, 375, 376 and 812. Repeat parameter identification.
SF021 Measurement of the stator resistance provided no useful result. Check the leads on the motor and frequency inverter terminals for
correct connection and check the contacts for corrosion and secure contact. Repeat parameter identification.
SF022 Measurement of the rotor resistance provided no useful result. Check the leads on the motor and frequency inverter terminals for
correct connection and check the contacts for corrosion and secure contact. Repeat parameter identification.
Tab. 56

Please correct the values and repeat the parameter identification run following an SFxyz error message.

Cancelling the parameter identification sequence by

pressing the ESC key or by disabling the control release
at the S1IND / STO A and S7IND / STO B control input
means that the values will be incomplete. When the pa‐
Fig. 39 "Update values" rameters have been identified, the "Update values" func‐
tion must be performed in Parcom Compact.

Overview of keypad unit messages

Display Meaning
SEtUP Setup routine menu item
CALC Plausibility check running
PAidE Inverter is ready to identify parameters
StO No frequency inverter release
rEAdY Parameter identification completed
End Guided set-up routine finished
rESEt Inverter is being reset
Tab. 57

Reference values
The many different drive applications resulting in many parameters to be set require that further parameters must
be checked. The parameters that are polled during guided set-up have been selected from existing applications
and should be supplemented by further settings in the PARA sub-menu after commissioning.
211 170 44/021013

61
 Parameters Setting Explanation
No. Description Unit Min. Max. Default
Reference frequency channel
10 - SOST / 20 - SOSP (see
 "Digital inputs and outputs",
475 Drive control - 10 = SOST Page 65 and  "Reference val‐
ue generation in steps (SOST)",
Page 67)
Frequency limits
418 Minimum frequency [Hz] 0,00 300,00 3,50
419 Maximum frequency [Hz] 0,00 300,00 50,00
Frequency ramps
420 Acceleration [Hz/s] 0,00 9999,99 10,00 Parameters with more than 5
421 Deceleration [Hz/s] 0,00 9999,99 10,00 characters are shown on the
KP500 keypad unit as a mathe‐
matically rounded figure.
Reference value steps
480 SOST step 1 [Hz] -300,00 300,00 5,00 Input (SOST) Step 2 = 0
481 SOST step 2 [Hz] -300,00 300,00 50,00 Input (SOST) Step 2 = 1
Tab. 58

The keypad unit display the End message, which you should confirm
with the ENT key. Guided set-up of the frequency inverter is completed
with a reset and initialisation of the frequency inverter. The Dedrive
Compact STO reports a fault during initialisation.

Fig. 40

The Actual Frequency 241 parameter that is defined in the default

settings is displayed when the frequency inverter has initialised without
any errors.

Fig. 41

Checking the direction of rotation

The connection between the reference value and the actual direction of rotation of the drive must be checked.
The check should be carried out as follows:
● Specify a reference value of approx. 10 % and switch on release of the freuqency inverter for a short time (con‐
troller release control inputs (S1IND / STO A and S7IND / STO B) and SW-Step 1+ or controller release
(S1IND / STO A and S7IND / STO B) and SW-Step 1-).
● Check whether the motor shaft rotates in the correct direction when the drive accelerates.
● In addition to a check of the drive, the corresponding actual values and operating messages can be read out
with the keypad unit.
● If the direction of rotation is wrong, for example, two motor phases, e.g. U and V, must be swapped on the
terminals of the frequency inverter. The connection of the frequency inverter on the line side has no effect on
the direction of rotation of the drive.
Set-up of the frequency inverter is completed and can be supplemented by further settings in the PARA menu.
The parameters are selected in such a way that they are sufficient to put the unit into service in most applica‐
tions. The other settings relevant for the application must be checked according to the "Dedrive Compact STO
application guidelines/operating instructions"  Tab. 1, Page 2.
211 170 44/021013

62
 8 Parameters/functions

8.1 General information on parameters/functions

The following tables contain basic values for the parameters that are also set when the unit is supplied.
A PC with Parcom Compact parameter programming software which is connected to one of the optional RS 232
modules 537 769 84 or 537 723 84 via data cable 537 237 84 can be used to configure and program the inverter
parameters.
Alternatively, the keypad unit can also be used to program the parameters.
Control level 1 is described in these quick-step operating instructions. For further information, see "Dedrive
Compact STO frequency inverter application guidelines/operating instructions".

8.2 Reset
The Program 34 parameter makes it possible to acknowledge an error message and to restore the default set‐
ting. The display of the keypad unit shows the "dEFLt" or "rESEt" message and the LEDs additionally indicate the
status of the frequency inverter.

Parameters
No. Description Value
34 Program 123 A reset is carried out, an existing error is acknowledged.
The display of the keypad unit shows the "rESEt" message.
4444 The programmed parameters are overwritten with the default values.
The display of the keypad unit shows the "dEFLt" message.
Tab. 59

8.3 Brake application time

The inverter calculates an internal frequency cut-off value on the basis of the brake application time and the de‐
celeration ramp. This also considers a programmed DC post-magnetization time parameter. At the moment the
setpoint value is switched off, the inverter compares the actual output frequency with the calculated cut-off value.
In principle, there are 3 possibilities as shown in cases 1 to 3.

Case 1: The brake application time is shorter than the remaining deceleration time

Fig. 42 Case 1: The brake application time is shorter than the remaining deceleration time

1 Output frequency 4 "Modulation on" message tB Brake application time

2 SW-Step 1+ input 5 Calculated cut-off value tVZ Delay time
3 "Release brake" message
Tab. 60
211 170 44/021013

In case 1, the brake application time is shorter than the remaining deceleration time. The "Release brake" signal
is switched off as soon as the value drops below the cut-off value. The brake is no longer excited and the me‐
chanical brake starts to brake when its application time has elapsed. If the brake application time is correctly pro‐
grammed, the ramp is at zero at the same moment and modulation is switched off.
63
 Case 2: The brake application time is longer than the remaining deceleration time

Fig. 43 Case 2: The brake application time is longer than the remaining deceleration time

1 Output frequency 4 "Modulation on" message tB Brake application time

2 SW-Step 1+ input 5 Calculated cut-off value tGS DC post-magnetization time
3 "Release brake" message tVZ Delay time
Tab. 61

In case 2, the brake application time is longer than the remaining deceleration time. The "Release brake" signal is
switched off immediately and the inverter calculates a DC post-magnetization time. The output frequency decrea‐
ses to zero at the ramp and the modulation then remains switched on. For the calculated DC post-magnetization
time, the inverter reduces the speed down to zero until the mechanical brake engages.

Case 3: The brake application time is interrupted by an integrator stop, for example

Fig. 44 Case 3: The brake application time is interrupted by an integrator stop, for example

1 Output frequency 4 "Modulation on" message tB Brake application time

2 SW-Step 1+ input 5 Calculated cut-off value tGS DC post-magnetization time
3 "Release brake" message 6 Integrator stop tVZ Delay time
Tab. 62
211 170 44/021013

Case 3 shows an interrupted brake application time. The cause of this may be another valid setpoint or an inte‐
grator stop due to an overload. In both cases, the calculation is restarted as in case 2. The DC post-magnetization
time is extended correspondingly.

64
 Parameters Setting Explanation
No. Description Unit Min. Max. Default
Operational behaviour ➜ Brake control
825 Brake application time [ms] 0 2000 100
Tab. 63

8.4 Error acknowledgement

After it has been successfully acknowledged, the "Error" message is cancelled and the "Ready" message is out‐
put. If the cause of the error has not been eliminated, the error cannot be acknowledged.

All error information is saved in the error memory (see  "Diagnosis", Page 72). Information saved in the error
memory can help you and our After-Sales Service to eliminate errors.
The following methods are available to acknowledge errors:
● Brief deactivation of digital input S1IND / STO A (default setting of parameter 103).
● Disconnect and restore the line power supply.
The waiting time depends on the type of unit. If power is restored too soon, the error will not be acknowl‐
edged. When power is restored, the unit will re-initialise.
Dedrive Compact STO inverters may only be connected to the line supply every 60 seconds.
● Actuating the Stop key on the keypad unit.
● Setting the Program 34 parameter to value 123.

8.5 Digital inputs and outputs

8.5.1 General information on digital inputs and outputs

Please also refer to the technical data for the inputs and outputs in  "Control terminals", Page 47.

8.5.2 Function assignment of the digital inputs

The digital inputs can be assigned in a variety of ways to generate reference values depending on the required
drive control by the frequency inverter. In addition, other unused inputs can also be assigned with additional func‐
tions.
Drive control methods
The following functions can be selected for the Drive control 475 parameter in setting 1 of the
Control level 28 parameter:

Designation of basic Explanation Quantity of assigned

functions digital inputs
2 direction signals (Step 1) and 1 further speed
10 - SOST 3
(see  "Reference value generation in steps (SOST)", Page 67)
2 direction signals (Step 1) and acceleration
20 - SOSP 3
(see  "Stepless reference value generation with memory function (SOSP)", Page 68)
Tab. 64

For further information, see "Dedrive Compact STO frequency inverter application guidelines/operating instruc‐
tions".

Input functions
The following functions are assigned to the inputs when the unit is supplied:
211 170 44/021013

65
 Parameters Setting Explanation
No. Description Unit Min. Max. Default
Control inputs/outputs ➜ Digital inputs
68 SW-Step 1+ 71 - S2IND
69 SW-Step 1 - 72 - S3IND
66 (SOST) Step 2 75 - S6IND
62 (SOSP) Acceleration 75 - S6IND
Tab. 65

8.5.3 Function assignment of the relay and digital outputs

Available:
● 1 digital output with transistor output Op. Mode Digital Output 1 S1OUT 530;
● 1 relay output with change-over contact Op. Mode Digital Output 3 S3OUT 532;
● 1 multi-function output, digital assignment possible Operation Mode digital MFO1D 554.

"Ready" message
The inverter indicates it is ready for operation by activating a programmable output. Reference values are only
processed in Ready mode (Op. Mode Digital Output 1 S1OUT 530 on terminal X210B.3 by default).

The inverter is not ready in the following situations:

● After the power supply has been switched on, during the initialisation phase.
● After the power supply has been switched off, after the internal power supply has dissipated (after approx. 0,5
to 5 sec).
● If there is no release signal.
● If an error has been detected and the error response process is running.
● If an error has not been acknowledged.
"Modulation on" message
The programmed output is activated when the inverter output is active.
"Error" message
The programmed output is switched to active mode if an error occurs. The output remains active until the error
has been acknowledged (Operation Mode digital MFO1D 554 on terminal X210B.4 by default).

"General warning" message

The message is displayed via the Warnings 269 parameter.

"Release brake" message

The inverter provides further parameters for the synchronisation of a separate brake.
Due to its higher voltage load rating up to 230 V, a power contactor for control of the external brake can be con‐
trolled direct with relay 3 (Op. Mode Digital Output 3 S3OUT 532 on terminal X10 by default).
Alternatively, the brake can be controlled by AC control voltage via the
Op. Mode Digital Output 4 EM-S1OUTD 533 parameter on terminal X412 of the EM – UNI-01 extension
module.
The benefit in this case is wear-free control via a semi-conductor output (solid state relay).
For further information, refer to the "EM – UNI-01 extension module" operating instructions.
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66
 8.6 Reference value generation in steps (SOST)
Operating principle, general information
All reference step functions are activated when current flows through the relevant input. The input signals are fil‐
tered by the hardware and software.
An edge from "off" to "on" must be created following the ready for operation signal in order to obtain a valid set‐
point value.
Edge evaluation is only possible if the inverter is ready for operation. Edge signals given too early will not be
detected and have to be repeated.

Reference value step function

The steps do not work on the basis of summation. A lower value may be programmed to a higher step than for a
lower one. The current reference value is always specified by the highest step that is switched on.
When the first step SW-Step 1+ 68 is applied, the inverter accelerates up the Acceleration 420 ramp to the
frequency value programmed for SOST step 1 480. If a signal is applied to the (SOST) Step 2 66 input in
addition to the SW-Step 1+ 68 input, the inverter will accelerate or decelerate up to the frequency value of the
SOST step 2 481 parameter. The signal must remain applied to the SW-Step 1+ 68 input to enable higher
steps to be activated.
If no signal is applied to the SW-Step 1+ 68 input any longer, the inverter will decelerate down the
Deceleration 421 ramp to 0 and will switch off the output stage.
If a signal is applied for the opposite direction SW-step 1– 69 before zero is reached, the inverter will accelerate
in the opposite direction after reaching 0 without switching off the "Release brake" signal.
The setpoint value step function works in the "–" direction in the same way.
If both SW-Step 1+ 68 and SW-Step 1- 69 inputs are activated simultaneously, the inverter will evaluate this
status as an invalid reference value. This response corresponds to the status as though neither of the inputs were
active.
SOST input assignment (default setting)
The following table shows the assignment of the digital inputs when the unit is delivered. The assignments can be
freely re-programmed.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Control inputs/outputs ➜ Digital inputs
68 SW-Step 1+ 71 - S2IND
69 SW-Step 1 - 72 - S3IND
66 (SOST) Step 2 75 - S6IND
Tab. 66

SOST: Associated parameters

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Reference values ➜ SOST parameters
480 SOST step 1 [Hz] -300,00 300,00 5,00 Input (SOST) Step 2 = 0
481 SOST step 2 [Hz] -300,00 300,00 50,00 Input (SOST) Step 2 = 1
Tab. 67

The frequency limits and frequency ramps apply, see  Tab. 58, Page 62.
For further information (SOST step 3 and SOST step 4), see "Dedrive Compact STO frequency inverter applica‐
tion guidelines/operating instructions".
211 170 44/021013

67
 Diagram showing 2-stage reference value steps

Fig. 45

1 (SOST) Step 2 input 3 SOST step 2 481 frequency value

2 SW-Step 1+ input 4 SOST step 1 480 frequency value
Tab. 68

8.7 Stepless reference value generation with memory function (SOSP)

Operating principle, general information
All reference value memory functions are activated when current flows through the relevant input. The input sig‐
nals are filtered by the hardware and software.
An edge from "off" to "on" must be created following the ready for operation signal in order to obtain a valid set‐
point value.
Edge evaluation is only possible if the inverter is ready for operation. Edge signals given too early will not be
detected and have to be repeated.

Reference value memory function

This reference value creation function is specially designed for use with 2-stage pushbuttons. A 2-stage pushbut‐
ton is required for each direction of rotation. The first step actuates the SW-step 1+ 68 or SW-step 1- 69 input.
The second step actuates the relevant (SOSP) Acceleration 62 input.
When the first SW-Step 1+ 68 step is applied, the inverter accelerates up the Acceleration 420 ramp to the
value of the Minimum frequency 418 parameter. If a signal is applied to the (SOSP) Accelerate 68 input in
addition to the SW-Step 1+ 62 input, the inverter will continue to accelerate up the acceleration 420 ramp.
Acceleration can be interrupted by switching off the signal at the (SOSP) Acceleration 62 input. If the signal
remains applied to the SW-Step 1+ 68 input, the inverter will save the current frequency reference value to
memory. The acceleration operation can be continued at any time until the Max. frequency 419 parameter val‐
ue is reached.
The signal applied to the SW-Step 1+ 68 input must be switched off to start decelerating. The inverter will then
reduce its frequency down the Deceleration 421 ramp. If the SW-Step 1+ 68 input is activated once more,
the inverter will save the current frequency to memory, but only if it is still higher than the Minimum frequency
418 parameter value. If the current value is lower than the Minimum frequency 418 parameter value, the inver‐
ter will accelerate to the Minimum frequency 418 parameter value. Frequency values between 0 and
Minimum frequency 418 cannot be achieved with this reference value control when the drive is stationary.
If the SW-Step 1+ 68 signal remains switched off, the inverter will reach zero and switch off the output stage.
If a signal is applied for the opposite direction SW-step 1– 69 before zero is reached, the inverter will accelerate
in the opposite direction after reaching 0 without switching off the "Release brake" signal.
The "–" direction of rotation works in the same way.
If both SW-step 1+ 68 and SW-step 1- 69 inputs are activated simultaneously, the inverter will evaluate this
status as an invalid setpoint value. This response corresponds to the status as though neither of the inputs were
211 170 44/021013

active.
SOSP input assignment (default setting)
The following table shows the assignment of the digital inputs when the unit is delivered. The assignments can be
freely re-programmed.
68
 Parameters Setting Explanation
No. Description Unit Min. Max. Default
Control inputs/outputs ➜ Digital inputs
68 SW-Step 1+ 71 - S2IND
69 SW-Step 1 - 72 - S3IND
62 (SOSP) Acceleration 75 - S6IND
Tab. 69

SOSP: Associated parameters

The frequency limits and frequency ramps apply, see  Tab. 58, Page 62.

Reference value memory diagram

Fig. 46

1 (SOSP) Acceleration input 3 Maximum frequency 419

2 SW-Step 1+ input 4 Minimum frequency 418
Tab. 70
211 170 44/021013

69
 8.8 Rotary encoder
8.8.1 General information on the encoder
The actual speed value needs to be measured continuously for the control and regulation process for some of the
available Configurations 30. The required incremental rotary encoder must be connected to digital control
terminals S5IND (channel A) and S4IND (channel B) of the frequency inverter.
The Operation Mode Encoder 1 490 and Operation Mode Encoder 2 493 parameters for encoders 1
and 2 are deactivated by default from software version 9 on.
● In 2xx configurations, the user must activate the operation mode of the encoder that is used and set
Source actual speed 766 accordingly.

Please note  "Information on the pulse generator", Page 40 for the encoder cable.

8.8.2 Operation Mode Encoder 1

Select Operation Mode Encoder 1 490 for encoder 1 according to the connected incremental encoder.
A unipolar rotary encoder can be connected to the standard control terminals.

Operation Mode 490 Rotary encoder 1

0- Off (default setting) Speed measurement not active.
The digital inputs are available for further functions.
1- Single evaluation Double channel encoder with direction of rotation detection via track signals A and B.
One signal edge is evaluated for each division mark.
4- Quadruple evaluation Double channel encoder with direction of rotation detection via track signals A and B.
Four signal edges are evaluated for each division mark.
11 - Single evaluation unsigned Single-channel rotary encoder via channel signal A. The actual speed value is positive. One signal
edge per pulse is evaluated. Digital input S4IND is available for further functions.
12 - Double evaluation unsigned Single-channel rotary encoder via channel signal A. The actual speed value is positive. Two signal
edges per pulse are evaluated. Digital input S4IND is available for further functions.
101 - Single evaluation inverted As operation mode 1. The actual speed value is inverted. (alternative to exchanging the channel sig‐
nals)
104 - Quadruple evaluation inverted As operation mode 4. The actual speed value is inverted. (alternative to exchanging the channel sig‐
nals)
111 - Single evaluation negative As operation mode 11. The actual speed value is negative.
112 - Double evaluation negative As operation mode 12. The actual speed value is negative.
Tab. 71

8.8.3 Operation Mode Encoder 2

A further encoder input is available when an extension module is fitted. It is programmed by means of the
Operation Mode Encoder 2 493 parameter.
The Source actual speed 766 parameter must be set accordingly.

Further details: see EM – UNI-01 extension module operating instructions.

Integrated encoders of KB motors with S31 electronics may only be operated with an EM – UNI-01 extension
module with a 24 V power supply if the terminating resistor of the EM – UNI-01 unit is deactivated.

8.8.4 Division Marks Encoder 1

The parameter for the number of increments for the connected encoder must programmed via the
Division Marks Encoder 1 491 parameter. Select the number of encoder division marks according to the
speed range of the application.

Max. number of division marks Smax

60 s/min
Smax = 150000 Hz ∙ nmax = Max. speed of the motor in rpm
nmax
Tab. 72
211 170 44/021013

The maximum number of division marks Smax is defined by the limit frequency fmax = 150 kHz of digital inputs
S5IND (track A) and S4IND (track B).

70
 Min. number of division marks Smin

60 s/min nmin = Min. speed of the motor in rpm

Smin = 500 Hz ∙
A ∙ nmin A = Evaluation (1, 2, 4)
Tab. 73

To ensure good motor running characteristics, an encoder signal must be evaluated at least every 2 ms (signal
frequency f = 500 Hz). Based on this requirement, the minimum division mark Smin of the incremental encoder can
be calculated for a required minimum speed nmin.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Motor data ➜ Encoder 1
491 Division Marks Encoder 1 - 1 8192 1024
Tab. 74

8.8.5 Encoder filter time constant

The encoder signal can be filtered to improve the control characteristics with the
Filter time constant encoder 1 815 parameter for low numbers of division marks.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Motor data ➜ Encoder 1
815 Filter time constant encoder 1 [ms] Off 128 Off
Tab. 75

8.9 Frequency switch-off limit

The maximum permissible output frequency of the frequency inverter must be set with the
Frequency switch-off limit 417 parameter. If this frequency limit is exceeded by Stator frequency
210, or Actual frequency 241, the frequency inverter switches off and outputs error message "F1100 Fre‐
quency Switch-off Limit".
For configurations without encoders, encoder 1 can be avtivated via the Operation Mode 490 parameter or en‐
coder 2 can be activated by the Operation Mode 493 parameter for additional monitoring of the measured ac‐
tual frequency.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Error/warning Behaviour
417 Frequency switch-off limit [Hz] 0,00 999,99 100,00
Tab. 76

8.10 Max. frequency deviation

This function is used to monitor the difference between the actual frequency and the integrator output frequency.
If the difference exceeds the value of the Max. frequency deviation 429 parameter, the unit is switched off
and error "1102 Max. frequency deviation" is output.
The function is only activated for configuration 210 by default.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Error/warning Behaviour
429 Max. frequency deviation [Hz] 0,01 15,00 10,00
Tab. 77
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71
 9 Diagnosis

9.1 General
Operation of the frequency inverter and the connected load is continuously monitored.
For further information, see "Dedrive Compact STO frequency inverter application guidelines/operating instruc‐
tions".

9.2 Status display

Fig. 47

The red and green LEDs provide information on the operating point of the frequency inverter. If the keypad unit is
plugged in, status messages are also displayed by display elements RUN, WARN and FAULT.

Status display
Green LED Red LED Display Description
Off Off - - No power supply
- If the supply voltage is applied to L1, L2, L3, a serious device error has occured. Please
contact the Demag Cranes & Components GmbH customer service.
On On - Brief initialisation and self-test after the power supply is switched on.
Flashes Off RUN flashes With S1IND / STO A and S7IND / STO B=LOW: Ready, no modulation possible since
there is no control enable.
Flashes Off RUN flashes With S1IND / STO A and S7IND / STO B=HIGH: Ready for operation, control enable on;
no modulation, since there is no travel command at SW-Step 1+ or 1-.
On Off RUN Operating message, inverter output active.
On Flashes quickly RUN + WARN Operating message, there is a warning, see Warnings 269
Flashes Flashes quickly RUN flashes Ready, there is a warning, see Warnings 269
slowly + WARN
Off Flashes FAULT flashes An error has occurred. See KP500 display or Current error 259.
slowly + WARN The error cannot be acknowledged because the cause of the error has not been elimina‐
ted.
Off On FAULT An error has occurred. See KP500 display or Current error 259, error can be ac‐
knowledged.
Tab. 78
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72
 9.3 Warning message
The key to be read out via the Warnings 269 parameter may consist of several messages. Key A0088 indicates
individual warning messages A0008 + A0080, for example.

For SAxxx and SFxxx messages, see  "Set-up", Page 57.

Coding of the warning status

Warning code Warning ac‐ Warning Status
ronym
A 00 00 - No warning messages.
A 00 01 Ixt Frequency inverter overloaded, (A0002 or A0004)
A 00 02 IxtSt Short-term overload for 10 sec with reference to the rated output of the frequency inverter
A 00 04 IxtLt Overload for 60 sec with reference to the rated output of the frequency inverter
A 00 08 Tc The max. heat sink temperature TK of 80 °C minus the Warning limit heat sink temp. 407 has been
reached
A 00 10 Ti The max. inside temperature TK of 65 °C minus the Warning limit inside temp. 408 has been reached
A 00 20 Lim The controller listed in Controller Status 275 limits the reference value.
A 00 40 LK The load spectrum function signals that 90% of the safe working period of the hoist unit has elapsed.
A 00 80 PTC Warning after programmed Motor-PTC operation mode 570 at max. motor temperature TPTC
A 01 00 Mains Phase supervision 576 signals a phase failure in the power supply
A 02 00 PMS The internal software motor circuit-breaker has been tripped according to the programmed Operation Mode
571
A 04 00 Flim Maximum frequency 419 has been exceeded. Frequency limitation is active.
A 08 00 A1 The MFI1A input signal is lower than 1 V / 2 mA depending on operation mode Error/Warning Behaviour
453
A 10 00 A2 Only with EM – UNI-01 extension module
The EM-S1INA input signal is lower than 1 V / 2 mA depending on operation mode
Error/Warning Behaviour 563
A 20 00 Sysbus A slave on the system bus reports an error, warning only relevant with EM – UNI-01 option.
A 40 00 UDC The link voltage has reached the type-dependent minimum value
A 80 00 Warn 2 Application Warnings 273 contains a warning.
Tab. 79
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73
 9.4 Error message
The fault code saved in the Last Error 310 parameter following an error facilitates fault-finding and diagnosis.
The error code consists of fault group FXX and the following code number XX.

The error message must be acknowledged using the keys on the keypad unit , (see  "Programming parameters
with the KP500 keypad unit", Page 52).

For SAxxx and SFxxx messages, see  "Set-up", Page 57.

Error messages
Code Meaning
F0000 No fault has occurred.
Overload
F0102 Frequency inverter overloaded (60 sec), check load beahviour.
F0103 Short-term overload (10 sec), check the motor and application parameters.
Heat sink
F0200 Heat sink temperature too high, check cooling and fan
F0201 Temperature sensor defective or ambient temperature too low.
Interior
F0300 Interior temperature too high, check cooling and fan.
F0301 Interior temperature too low, check the electrical cabinet heating.
Motor connection
F0400 Motor temperature too high or sensor defective, check motor thermal contact connection.
F0401 The motor circuit-breaker has tripped. Check drive.
F0403 Motor phase failure, check motor and wiring.
F0405 Brake release monitoring
Output current
F0500 Overload, check load conditions and ramps
F0503 Short circuit or earth fault, check motor and wiring.
F0504 Overload, check load conditions and current limit controller.
F0505 Asymmetrical motor current, check motor and wiring.
F0506 Motor phase current too high, check motor and wiring.
F0507 Message from the phase monitoring, check motor and wiring.
Link voltage
F0700 Link voltage too high, check deceleration ramps and connected braking resistor.
F0701 Link voltage too low, check line voltage.
F0702 Mains failure, check line voltage and circuit.
F0703 Phase failure, check the mains fuse and circuit.
F0704 Reference DC-Link Limitation 680 too low, check line voltage.
F0705 Brake chopper Trigger Threshold 506 too low, check line voltage.
F0706 Motor chopper Trigger Threshold 507 too low, check line voltage.
Electronics voltage
F0801 Electronics voltage 24 V too low, check the control terminals.
F0804 Electronic voltage too high, check wiring of control terminals.
Optional components
F0B13 The communication module at slot B was installed without disconnection from the mains supply, disconnect the mains supply.
Output frequency
F1100 Output frequency too high, check control signals and settings.
F1101 Max. frequency reached by control, check deceleration ramps and connected braking resistor.
F1102 Maximum frequency deviation exceeded.
This error occurs particularly when controller release on input S1IND / STO A and S7IND / STO B is switched off while a rotary
encoder is active in regular operation.
F1120 Limit switch monitoring frequency exceeded.
STO safety function
F1201 STO function diagnosis error; at least one of the STO A and STO B switch-off paths is defective. Check the devices connected to
the switch-off paths; check cabling & wiring and EMC.
211 170 44/021013

F1204 The software self-test has detected an internal error. Contact Demag Customer Service.
F1205 5-second monitoring error message The STO A and STO B switch-off paths were not connected simultaneously, but with an inter‐
val of more than 5 seconds. Check control of the switch-off paths or operation of the protective device.
Motor connection
74
 Error messages
Code Meaning
F1300 Earth fault at output, check motor and wiring.
F1310 Min. current control, check motor and wiring.
Control connection
F1401 Reference value signal at multi-function input 1 not available, check the signal.
F1402 Setpoint value signal missing at analogue input EM-S1INA, check the signal.
F1407 Overcurrent at multi-function input 1, check the signal.
F1430 Encoder signal is defective:
- Check connections S4IND and S5IND;
- Check connections on EM-xxx extension module;
- Encoder 2 is active, but the extension module is not fitted.
F1431 One encoder signal track not available, check the connections.
F1432 Incorrect direction of rotation from the rotary encoder, check connections.
F1440 No encoder activated.
F1454 External error.
Field bus communication
F20xx Profibus
F21xx System bus
F22xx System bus
F2301 Unknown extension module.
The extension module is not supported by the device software. Please switch off the DIC, remove the extension module and
switch the DIC on again.
Tab. 80
211 170 44/021013

75
 10 Repairs

10.1 General information on repairs

Safety

WARNING
Observe the safety instructions in the relevant chapters.

Maintenance
The frequency inverter is largely maintenance-free. Ensure that air circulates freely, e.g.:
● regularly remove dust deposits;
● clean or replace blocked filters (such as filters fitted in the doors of switchgear cabinets).

Storage
The unit must not be stored for more than 1 year. The frequency inverter must be connected to the power supply
for at least one hour within one year. It may then be kept in storage for another year.

211 170 44/021013

76
 11 Parameters

11.1 Extract from the list of parameters

For further information, see "Dedrive Compact STO frequency inverter application guidelines/operating instruc‐
tions" and extension module operating instructions.

Parameters Setting Explanation

No. Description Unit Min. Max. Default
Inverter Data
12 Inverter software version -
28 Control level - 1 3
410 - FOR without en‐
30 Configuration - 110 410  "Set-up", Page 57
coder
33 Language - 0 - German
34 Program - 0 999
Control inputs/outputs ➜ Digital inputs
62 (SOSP) Acceleration - 75 - S6IND
66 (SOST) Step 2 - 75 - S6IND  "Digital inputs and outputs",
68 SW-Step 1+ - 71 - S2IND Page 65
69 SW-Step 1 - - 72 - S3IND
103 Error Acknowledgment -
204 Motor thermal contact -
Motor data ➜ Rated motor parameters
369 Motor Type - 0 - Unknown 2 - Synchronous 1 - Asynchronous
370 Rated voltage [V] 60,0 800,0 UFUN
371 Rated current [A] Depends on type Depends on type IFUN
372 Rated speed [rpm] 96 60000 Depends on type
 Tab. 51, Page 58
374 Rated cosinus Phi - 0,01 1,00 Depends on type
375 Rated frequency [Hz] 10,00 1000,00 50,00
376 Rated Mech. Power [kW] Depends on type Depends on type PFUN
Error/warning Behaviour
 "Frequency switch-off limit",
417 Frequency switch-off limit [Hz] 0,00 999,99 100,00
Page 71
Reference values ➜ Frequency limits
418 Minimum frequency [Hz] 0,00 300,00 3,50
 Tab. 58, Page 62
419 Maximum frequency [Hz] 0,00 300,00 50,00
Reference values ➜ Frequency ramps
420 Acceleration [Hz/s] 0,00 9999,99 10,00  Tab. 58, Page 62
Parameters with more than 5
characters are shown on the
421 Deceleration [Hz/s] 0,00 9999,99 10,00 KP500 keypad unit as a math‐
ematically rounded figure.
Error/warning Behaviour
 "Max. frequency deviation",
429 Max. frequency deviation [Hz] 0,01 15,00 10,00
Page 71
Reference values ➜ Reference frequency channel
475 Drive control - 10 - SOST  Tab. 58, Page 62
Reference values ➜ SOST parameters
480 SOST step 1 [Hz] -300,00 300,00 5,00  "Reference value genera‐
tion in steps (SOST)",
481 SOST step 2 [Hz] -300,00 300,00 50,00 Page 67
Tab. 81
211 170 44/021013

77
 Parameters Setting Explanation
No. Description Unit Min. Max. Default
Motor data ➜ Encoder 1
 "Operation Mode Encoder
490 Operation Mode Encoder 1 - 1 - single 4 - quadruple 0 - off 17)
1", Page 70
 "Division Marks Encoder 1",
491 Division Marks Encoder 1 - 1 8192 1024
Page 70
Motor data ➜ Encoder 2
 "Operation Mode Encoder
493 Operation Mode Encoder 2 - 1 - single 4 - quadruple 0 - off 17)
2", Page 70
494 Division Marks Encoder 2 - 1 8192 1024
Control inputs/outputs ➜ Digital outputs
530 Op. Mode Digital Output 1 S1OUT - 1 - Ready  "Function assignment of the
relay and digital outputs",
532 Op. mode digital output 3 S3OUT - 41 - Release brake Page 66
Control inputs/outputs ➜ Multi-function output MFO1
 "Function assignment of the
554 Operation Mode digital MFO1D - 3 - Fault relay and digital outputs",
Page 66
Error/warning Behaviour
570 Motor-PTC Operation Mode - 0 5 0 - Off
Control functions ➜ Speed controller
721 Amplification - 0,00 200,00
722 Integral Time [ms] 0 60000
1 - Rotary encod‐ 2 - Rotary encod‐ 18)
766 Source Actual Speed -
er 1 er 2
SETUP
796 Motor parameter identification -
 "Set-up", Page 57
797 Status of motor parameter identification -
Motor data ➜ Rated motor parameters
812 Duty factor 40 - 40 % CDF 100 - 100 % CDF 60 - 60 % CDF  Tab. 51, Page 58
Motor data ➜ Encoder 1
 "Division Marks Encoder 1",
815 Filter time constant encoder 1 [ms] Off 128 Off
Page 70
Operational behaviour ➜ Brake control
 "Brake application time",
825 Brake application time [ms] 0 2000 100
Page 63
Motor data ➜ Rated motor parameters
- 1 - Cylindrical ro‐ 2 - Conical rotor 1 - Cylindrical rotor
1014 Rotor type
tor
1015 Motor ambient temperature [°C] 40 – 40 … 49 70 – 70 … 79 60 – 60 … 69
Tab. 82
211 170 44/021013

17) Operation Modes 490 and 493 for encoders 1 and 2 are deactivated by default. In 2xx configurations, the user must activate the operation
mode of the encoder that is used and set Source actual speed 766 accordingly.
78 18) Machine model setting 3 should not be changed in the 4xx configurations.
 12 Accessories

12.1 Line fuses, resistors, filters, line reactors

Dedrive Compact STO DIC-4-… 002 004 006 007 009 014
Recommended fuses [A] 6 10 16
Fuse T (1 off) 19) Order no. 451 663 99 451 643 99 451 644 99
3-pole fuse socket Order no. 575 049 44
Line fuses
Screw cap (1 off) 19) Order no. 451 700 99
Adapter screw (1 bolt) 19) Order no. 504 905 99 504 906 99 504 907 99
Line capacitors Order no. 537 739 84 537 740 84 537 741 84 537 742 84
Line filter Order no. 537 888 84 537 889 84

Standard Resistive value [Ω] 470 220 150 120 100 68

braking resis‐ Continuous rating [kW] 0,2 0,4 0,6
tor Order no. 537 728 84 537 730 84 537 731 84 537 732 84 537 733 84 537 734 84
Setting range [A] 0,55 - 0,8 0,7 - 1,0 1,4 - 2,0 2,2 - 3,2
Setting value [A] 0,65 0,95 1,63 1,83 2,45 2,97
Thermal over‐
load relay 3RU1116- 3RU1116-
Type 3RU1116-1BB1 3RU1116-1DB1
0HB1 0JB1
Order no. 537 751 84 537 239 84 537 240 84 537 241 84
to 60 Hz Order no. 537 757 84 537 759 84 537 763 84 537 765 84 537 767 84 ━
Output filter to 87 Hz Order no. ━ 537 154 84
to 200 Hz Order no. 537 758 84 537 760 84 537 764 84 537 766 84 537 768 84 537 171 84
Tab. 83

Dedrive Compact STO DIC-4-… 017 025 032 040 045 060
Recommended fuses [A] 20 35 50 63
Fuse T (1 off) 19) Order no. 451 645 99 451 647 99 451 648 99 451 649 99
3-pole fuse socket Order no. 575 049 44 575 051 44
Line fuses
Screw cap (1 off) 19) Order no. 451 700 99 451 701 99
Adapter screw (1 bolt) 19) Order no. 504 908 99 504 910 99 504 911 99 504 912 99
Line capacitors Order no. 537 743 84 537 744 84 537 745 84 537 753 84 537 193 84
Line filter Order no. 537 890 84 537 891 84 537 892 84
Resistive value [Ω] 56 33 27 27 15,4
Standard brak‐
Continuous rating [kW] 0,8 1,2 1,6 2,0 3,5
ing resistor
Order no. 537 735 84 537 736 84 537 737 84 537 738 84 534 632 84
Setting range [A] 3,5 - 5,0 5,5 - 8,0 7,0 - 10,0 14 - 20
Setting value [A] 3,78 6,03 7,7 8,61 15,0
Thermal over‐
load relay 3RU1116- 3RU1116-
Type 3RU1116-1JB1 3RU1126-4BB1
1FB1 1HB1
Order no. 537 243 84 537 245 84 537 246 84 537 249 84
to 60 Hz Order no. ━
Output filter to 87 Hz Order no. 537 155 84 537 156 84 537 157 84 537 158 84 537 159 84
to 200 Hz Order no. 537 172 84 537 173 84 537 174 84 537 175 84 537 176 84
Tab. 84
211 170 44/021013

19) 3 off type D each required for line supply protection. 79

 Dedrive Compact STO DIC-4-… 075 090 120 150 180 210
Recommended fuses [A] 80 100 125 160 20) 200 21) 250 22)
Fuse T (1 off) 24) Order no. 894 317 44 894 318 44 894 319 44 895 524 44 895 525 44 ━
3-pole fuse socket Order no. 894 315 44 895 521 44
Line fuses 23)
Screw cap (1 off) 24) Order no. ━
Adapter screw (1 bolt) 24) Order no. ━
Line capacitors Order no. 25) 537 195 84 537 197 84 537 198 84 537 199 84 537 200 84
Line filter Order no. 537 893 84 537 894 84 537 895 84 537 896 84

Standard Resistive value [Ω] 8,2 10 4,3 4,0 2,7

braking resis‐ Continuous rating [kW] 5,0 7,5 6,5 8,0 11,0
tor Order no. 537 816 84 534 639 84 537 819 84 537 820 84 537 823 84
Setting range [A] 22 - 32 36 - 45 40 - 50 57 - 75
Setting value [A] 24,7 24,5 38,9 47,6 63,8
Thermal over‐
load relay 3RU1136- 3RU1136- 3RU1146-
Type 3RU1136-4EB1
4GB1 4HB1 4KB1
Order no. 537 252 84 537 254 84 537 255 84 537 257 84
to 60 Hz Order no. ━
Output filter to 87 Hz Order no. 537 160 84 537 161 84 537 163 84 537 164 84 537 165 84 537 166 84
to 200 Hz Order no. 537 177 84 537 178 84 537 180 84 537 181 84 537 182 84 537 183 84
Tab. 85

12.2 Option modules / Options

Dedrive Compact STO DIC-4-… Designation Order no. Remarks
KP500 keypad unit 537 722 84
KP 232 interface converter 537 769 84
CM RS 232 communication module 537 723 84
1,8 m data cable 537 237 84
Parcom Compact CD parameter programming software 537 752 84
KP CMK switchgear cabinet fitting accessories 537 869 84 for KP 232 and KP 500
002 to 210
CM RS 485 communication module 537 724 84
CM CAN-bus communication module 537 726 84
CM-PDP-24 communication module kit (Profibus + external 24 V power supply) 537 898 84
CM – ProfiNet communication module 537 961 84
EM – UNI-01 extension module 537 900 84
EM – ABS-01 extension module 537 960 84
002 to 004 DIC connector set size 1: X1, X2, X210A, X210B, X10 538 008 33
006 to 009 DIC connector set size 2: X1, X2, X210A, X210B, X10 538 009 33
002 to 210 DIC control connector set: X210A, X210B, X10, X410A, X410B 538 010 33
002 to 009 Screen fitting set size 1/2 537 770 84
014 to 017 Screen fitting set size 3 537 771 84
025 to 040 Screen fitting set size 4 537 772 84
045 to 060 Screen fitting set size 5 537 928 84
Tab. 86

CM – PDP-24 communication module code 179-675 122 from kit 537 898 84 must not be combined with the
EM – ENC-02 extension module (537 868 84/code 179-675 021) if an external 24V power supply is used.

However, CM – PDP-24 communication module code 179-675 122 from kit 537 898 84 may be combined with the
EM – ENC-02-24 extension module (537 899 84/code 179-675 041).
The code number is applied on the front on the modules in a clearly visible manner.
211 170 44/021013

20) A Bussmann type FWH-250A fuse link must be used for UL.
21) A Bussmann type FWH-300A fuse link must be used for UL.
22) A Bussmann type FWH-350A fuse link must be used for UL.
23) DIC-4-075 to 120 frequency inverters → NH00 fuse links. DIC-4-150 to 210 frequency inverters → NH1 fuse links.
24) 3 off each required for line supply protection.

80 25) Line reactor is not needed.

 13 Block wiring diagram

13.1 Circuit diagram

Fig. 48

L1 Optional line reactor 3 Brake (option) 8 Demag DSE/DST PWM module

Z1 Optional line filter 4 Rotary encoder (option) 9 Relay
Z2 Optional output filter 5 Line connection Normally open: 240 V AC / 5 A; 24 V DC / 5 A
211 170 44/021013

(ohmic)
1 Brake control 6 Analogue reference value Normally closed: 240 V AC / 3 A; 24 V DC / 1 A
2 Motor contactor only for KB motors 7 PWM-analogue inverter (ohmic)
Timeout: approx. 40 ms
Tab. 87
81
82
211 170 44/021013
211 170 44/021013

83
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