This is a fuel cell with extremely high energy density with no CO2 emissions in the exhaust gas. In fact, the exhaust gas (sodium oxide) will ultimately combine with atmospheric CO2 to form sodium bicarbonate. What the article doesn't say is the estimated LCOE. But the researchers say liquid sodium can be cheaply produced at scale. "“The threshold that you really need for realistic electric aviation is about 1,000 watt-hours per kilogram,” Chiang says. Today’s electric vehicle lithium-ion batteries top out at about 300 watt-hours per kilogram — nowhere near what’s needed. Even at 1,000 watt-hours per kilogram, he says, that wouldn’t be enough to enable transcontinental or trans-Atlantic flights. That’s still beyond reach for any known battery chemistry, but Chiang says that getting to 1,000 watts per kilogram would be an enabling technology for regional electric aviation, which accounts for about 80 percent of domestic flights and 30 percent of the emissions from aviation. The technology could be an enabler for other sectors as well, including marine and rail transportation. “They all require very high energy density, and they all require low cost,” he says. “And that’s what attracted us to sodium metal.”" The researchers envision that to use this system in an aircraft, fuel packs containing stacks of cells, like racks of food trays in a cafeteria, would be inserted into the fuel cells; the sodium metal inside these packs gets chemically transformed as it provides the power. A stream of its chemical byproduct is given off, and in the case of aircraft this would be emitted out the back, not unlike the exhaust from a jet engine. But there’s a very big difference: There would be no carbon dioxide emissions. Instead, the emissions, consisting of sodium oxide, would actually soak up carbon dioxide from the atmosphere. This compound would quickly combine with moisture in the air to make sodium hydroxide — a material commonly used as a drain cleaner — which readily combines with carbon dioxide to form a solid material, sodium carbonate, which in turn forms sodium bicarbonate, otherwise known as baking soda. “There’s this natural cascade of reactions that happens when you start with sodium metal,” Chiang says. “It’s all spontaneous. We don’t have to do anything to make it happen, we just have to fly the airplane.” As an added benefit, if the final product, the sodium bicarbonate, ends up in the ocean, it could help to de-acidify the water, countering another of the damaging effects of greenhouse gases. Using sodium hydroxide to capture carbon dioxide has been proposed as a way of mitigating carbon emissions, but on its own, it’s not an economic solution because the compound is too expensive. “But here, it’s a byproduct,” Chiang explains, so it’s essentially free, producing environmental benefits at no cost." https://lnkd.in/gGv28BE8
Sustainable Aviation Practices
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From Hybrids to Net-Zero: How Low-Carbon SAF Drives Aviation Forward 🌱✈️ Just like hybrid vehicles paved the way for electric mobility, Low-Carbon SAF can enable the transition to SAF from Direct Air Capture, green hydrogen, and renewable energy – while already delivering real CO₂ reductions with affordable aviation fuel today. How can low-carbon aviation fuel be realized today – with minimal CO₂ footprint, competitive costs, global scalability, and a realistic investment profile? Our answer: through an integrated approach combining • Methane plasma pyrolysis (plasmalysis), • CO₂ recycling at refinery sites, and • Fischer–Tropsch synthesis, leveraging existing infrastructure and waste streams. What makes this solution scalable and cost-effective: • 85%- 90% CO₂ savings vs. fossil kerosene • Competitive production costs of €0.90–1.70/kg SAF (based on LCA & CAPEX data) • Uses refinery CO₂, natural/flare gas, and renewable power • Recycles ~750 °C process heat from plasmalysis directly into the FT process Simplified process flow: 1. Syngas Plasmalysis (Reactor 1): 50:50 CH₄ + CO₂ → 14 kg CO + 1 kg H₂ 2. Hydrogen Plasmalysis (Reactor 2): CH₄ + electricity → 1 kg H₂ + solid carbon 3. Syngas mixing: Achieves ideal 2:1 H₂:CO ratio for FT 4. Fischer–Tropsch synthesis: Converts syngas into liquid low-carbon SAF 5. Valuable byproduct: Solid carbon (~€450/t) for soil, water, or industrial use Roadmap for international rollout: • Phase 1 – Feasibility (€0.5–2M): Site, concept, CO₂ balance, business case • Phase 2 – Planning & FEED (€5–15M): Pilot-scale plant, permits, layout, partners • Phase 3 – Construction & Integration (€100–300M with 10–50 kt/a SAF): EPC, infra, refinery tie-in • Phase 4 – Commissioning & First Fuel • Phase 5 – Ramp-up to full operation • Phase 6 – Global scaling (e.g. MENA, US, Asia) Target: <1 kg CO₂ per kg SAF – at industrial scale, worldwide. Cost for a 100,000 t/year plant: • CAPEX: €0.75–1.20/kg • OPEX: €0.30–0.63/kg • Net SAF price: $2.90–5.48/gallon (including CO₂ & heat credits) Impact potential: Producing 50% of global aviation fuel as SAF (400 bn gallons/year) could avoid 1.2–1.4 Gt CO₂/year – that’s 3–4% of global emissions. Our last LCA linkedIn post and a condensed business plan with rollout roadmap is available. Just drop me a message. We are currently seeking strategic partners and early-stage investors to implement our plasmalysis technology (turquoise and syngas moduls) in the first commercial low-carbon SAF plant –and help scale a solution that delivers measurable climate impact today. #SAF #Hydrogen #CleanAviation #ClimateTech #Graforce #Pyrolysis #Plasmalysis #SyntheticFuels
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The recent article addresses several key components relevant to the integration of hydrogen fuel into aircraft systems, including the challenges and technological advancements required to realize hydrogen-powered aviation by 2050. Here are some notable projects and initiatives focusing on propulsion technologies for hydrogen-powered aviation that reflect the industry's efforts to develop and refine these systems 🔴 Rolls-Royce and EasyJet's Hydrogen Combustion Engine Development: Rolls-Royce, in collaboration with easyJet, is adapting existing jet engines to run on hydrogen. This project includes testing and developing hydrogen combustion technologies suitable for aviation applications. 🔴 Airbus ZEROe Turbofan and Turboprop Concepts: As part of its ZEROe project, Airbus is developing hydrogen propulsion concepts, including both turbofan and turboprop engines designed to run on hydrogen. This includes exploring adaptations to existing engine designs to accommodate hydrogen fuel. 🔴 ZeroAvia's Hydrogen-Electric Propulsion for Regional Aircraft: ZeroAvia is focusing on hydrogen fuel cell technology to power electric motors for regional aircraft propulsion. They have conducted successful test flights and are working towards commercializing their technology for small to medium-sized aircraft. 🔴 GKN Aerospace’s H2GEAR Project: GKN Aerospace leads the H2GEAR project to develop hydrogen-electric propulsion systems specifically designed for regional air travel. This UK government-supported project aims to demonstrate the feasibility of hydrogen fuel cells for aviation propulsion. 🔴 Universal Hydrogen's Retrofit Kits: Universal Hydrogen is developing retrofit kits that allow existing regional aircraft to be converted to use hydrogen fuel cells for propulsion. This project addresses the propulsion technology and the necessary infrastructure for hydrogen distribution and refuelling. 🔴 DLR's Hydrogen Gas Turbine Research: The German Aerospace Center (DLR) is researching adapting gas turbines to efficiently burn hydrogen, including studies on combustion characteristics, emissions, and engine performance. 🔴 Pratt & Whitney’s HySIITE Project: Pratt & Whitney announced the Hydrogen Steam Injected Intercooled Turbine Engine (HySIITE) project, aimed at developing gas turbine technologies that can utilize hydrogen fuel, with a focus on reducing NOx emissions and improving engine efficiency. 🔴 CFM International’s RISE Program: While the RISE (Revolutionary Innovation for Sustainable Engines) program by CFM International primarily focuses on advanced propulsion technologies, part of the program is exploring the use of hydrogen as a fuel in future propulsion systems. 🔴 HEAVEN (Hydrogen Electric Aviation) Project by Rolls-Royce: This project aims to demonstrate hydrogen fuel cell technology as a viable power source for future aircraft, focusing on integrating fuel cell systems with aircraft power and propulsion systems. #greenhydrogen
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✈️ Exploring Sustainable Aviation Fuels (SAF) Together! As the aviation industry works towards reducing its carbon footprint, Sustainable Aviation Fuels (SAF) are becoming a game-changer, especially for medium to long-distance flights where electrification isn't quite there yet. But what exactly is SAF? 🤔 SAF is a renewable jet fuel that can easily blend with existing aircraft engines and is produced from renewable sources or waste materials. It’s an exciting step forward as it helps us make travel more eco-friendly! 🟦 Here are some ASTM-approved SAF pathways to keep in mind: 1. Hydroprocessed Esters and Fatty Acids (HEFA-SPK), ASTM D7566 Annex A2, from oil-based sources like jatropha, algae, camelina, and yellow grease feedstock. Triglyceride feedstocks undergo hydroprocessing to separate the long chains of fatty acids, which is then followed by hydroisomerization and hydrocracking. 2. Fischer–Tropsch Synthetic Paraffinic Kerosene (FT-SPK, ASTM D7566 Annex A1, from municipal solid waste, agricultural and forest waste feedstock. Woody biomass undergoes gasification to produce syngas, which is then transformed into jet fuel through an FT synthesis reaction. 3. FT-SPK with Aromatics, ASTM D7566 Annex A4, from forest wastes and municipal solid waste. Biomass is transformed into syngas, which is subsequently converted into SPK and aromatics through Fischer-Tropsch synthesis. 4. Hydroprocessed Fermented Sugars to Synthetic Isoparaffins (HFS-SIP), ASTM D7566 Annex A3, from sugars and cellulosic biomass feedstock. The microbial conversion of sugars to hydrocarbons is an innovative biotechnological process that leverages the capabilities of microorganisms to transform simple sugars into more complex hydrocarbon compounds. This process is significant in the production of biofuels and other sustainable chemicals, offering a renewable alternative to fossil fuels. 5. Catalytic hydro thermolysis synthesized kerosene (CHSK) or Catalytic Hydrothermolysis Jet (CHJ), ASTM D7566 Annex A6 from fatty acid esters or lipids from fat oil greases. Clean free fatty acid oil derived from processed waste oils or energy oils is mixed with preheated feed water and subsequently sent to a catalytic hydro-thermolysis reactor. 6. Alcohol to Jet (ATJ-SPK), ASTM D7566 Annex A5, from sugar/starch biomass and cellulosic biomass feedstock. Dehydration, hydrogenation, oligomerization, and hydrotreatment are essential chemical processes in the Alcohol to Jet (ATJ-SPK) pathway. 7. ATJ synthetic paraffinic kerosene with aromatics ATJ-SKA, ASTM D7566 Annex A8 from starch biomass, sugar and cellulosic biomass. 8. Hydrocarbon (HEFA-SPK) (HC-HEFASPK), ASTM D7566 Annex A7 from algae. Transformation of triglyceride oil sourced from Botryococcus braunii into jet fuel and other refined products. Source: https://lnkd.in/gQF_vSAg This post is for educational purposes only. 👇 How can we further support sustainable aviation initiatives?
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🚨 MIT’s #SodiumAir Fuel Cell: 1200 Wh/kg, "Negative Cost", and CO₂ Absorption — Is This the Death Knell for Lithium & Jet Fuel? BREAKING: MIT’s Yet-Ming Chiang just dropped a triple-threat energy revolution: a sodium-air fuel cell with 4X the energy density of lithium batteries, negative operating costs, and CO₂-sucking emissions. Published in Joule, this isn’t just an upgrade—it’s a new paradigm for electric aviation and beyond. 🔥 The Science: Why This Isn’t Just “Another Battery” 1. Architecture = “Sodium Sandwich”: Anode: Liquid sodium (fuel layer, like “bread”). Electrolyte: Solid ceramic membrane (the “cheese” – only allows Na⁺ ions). Cathode: Air/O₂ (“bread” on the other side). How it works: Sodium “donates” electrons to O₂ via an external circuit → current flows without direct contact (no explosions!). 2. Self-Cleaning Innovation: Traditional sodium-air cells fail when solid byproducts clog electrodes. MIT’s fix? Humidified air converts Na₂O into liquid NaOH, which flows out and reacts with CO₂ to form baking soda (NaHCO₃). 3. Stunning Metrics: 1200-1500 Wh/kg (vs. 300 Wh/kg for lithium, 500 Wh/kg for hydrogen). Negative operating cost: NaOH/NaHCO₃ byproducts are industrial commodities – sell them to offset fuel expenses. Carbon-negative: Actively absorbs CO₂ during operation – a first for any energy system. ✈️ Electric Aviation’s Holy Grail: 2000km Flights, No Charging Weight slashed: A 10-ton aircraft could cut battery weight from 5 tons to 1.5 tons – enabling transcontinental flights. Refuel like gas: Swap sodium “fuel cartridges” in minutes (no 3-hour charging delays). Target markets: 2026: Agricultural drones (Propel Aero’s first pilot). 2030: Regional jets (e.g., NYC-DC). 🌍 Beyond Planes: The $10T Transport Shakeup ✅ Ships: Sodium’s abundance makes it ideal for cargo vessels – no more bunker fuel pollution. ✅ Trains: Replace diesel engines on non-electrified routes. ✅ Grid storage: Fuel cells as “peaker plants” with built-in carbon capture. ✅ EVs: 2000km range – but auto giants may resist infrastructure overhaul. Vs. Incumbents: Lithium: CATL/BYD’s 500Wh/kg solid-state batteries now look obsolete for aviation. Hydrogen: No cryogenic tanks or 700-bar pressures needed. Jet fuel: Zero emissions vs. 3% of global CO₂ from aviation. ⚠️ Reality Check: 3 Hurdles to Scale 1. 100-150°C operating temp: Requires thermal management (but aircraft engines already run hotter). 2. Water sensitivity: Sodium explodes in water – sealing is critical. 3. Infrastructure: “Sodium stations” won’t replace chargers overnight. 💡 The Bigger Picture: Energy as a Circular Economy Chiang’s vision merges renewables + storage + transport: Solar/wind → Electrolyze saltwater → Liquid sodium. Sodium fuels planes/ships → Emits NaOH → Captures CO₂ → Sells NaHCO₃. Result: A carbon-negative loop where energy generates revenue instead of costs. (Sources: MIT News, Joule, Propel Aero https://lnkd.in/gW3Vyibf)
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Standalone and system-level perspectives on hydrogen-based e-SAF for Denmark are now out as an open-access article in Elsevier for Energy 🚀 Electricity-based SAF pathways can support Denmark’s and the EU’s aviation and climate targets – not just at plant level, but in the context of a fully renewable energy system. Some key takeaways: - 8 hydrogen-based e-SAF pathways based on different CO₂ sources (point source, DAC, anaerobic digestion, biomass gasification) and fuel routes (methanol-to-jet and Fischer–Tropsch) are assessed. - Electricity cost is decisive: more than 70% of total e-SAF production cost comes from electricity for hydrogen. - With low-cost offshore wind (≈30 €/MWh) and revenues from by-products (especially excess heat to district heating), e-SAF can reach around 0.5–1.1 €/L – competitive with fossil jet fuel under realistic price ranges. - Biomass gasification–based CO₂ pathways are most energy-efficient, provided sustainable biomass is available, but they increase biomass demand. Point-source CO₂ routes need more renewable capacity but less biomass – a clear system-level trade-off. - High-temperature SOEC electrolysis improves efficiency via heat integration, but higher CAPEX and shorter stack lifetime currently undermine competitiveness compared with alkaline electrolysers. - On a 2045 Danish 100% renewable system, large-scale e-SAF deployment implies substantial additional offshore wind, electrolysers and careful use of sustainable biomass. The paper also highlights the importance of excess heat utilisation, district heating integration, and ensuring that hydrogen for e-SAF comes from additional renewable capacity. You can read the full open-access article in the comment below 👇 #SustainableAviationFuel #ESAF #Hydrogen #Aviation #EnergySystems #Denmark #SmartEnergySystems #DistrictHeating Hamza Abid Poul Alberg Østergaard Iva Ridjan Skov
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𝗥𝗲𝗮𝗰𝘁𝗼𝗿 𝘁𝗵𝗮𝘁 𝘁𝘂𝗿𝗻𝘀 𝗮𝗶𝗿 𝗮𝗻𝗱 𝘀𝘂𝗻𝗹𝗶𝗴𝗵𝘁 𝗶𝗻𝘁𝗼 𝗿𝗲𝗮𝗹 𝗷𝗲𝘁 𝗳𝘂𝗲𝗹...!!! Scientists in Switzerland have built a reactor that turns air and sunlight into real jet fuel In a sun-drenched facility atop the Swiss Alps, researchers have achieved something extraordinary: they’ve built a solar-powered reactor that converts air directly into synthetic jet fuel. This isn't a simulation or lab prototype — it's a fully functional, open-air facility where carbon dioxide and water vapor are drawn from the surrounding atmosphere and transformed into kerosene using only sunlight. The implications of this technology are enormous, especially for aviation — an industry notoriously difficult to decarbonize. The process uses a mirrored solar tower to concentrate sunlight into a reactor filled with cerium oxide, a ceramic material that cycles through redox reactions at extreme temperatures. As it heats, it releases oxygen and creates an environment where water and CO₂ are broken apart and recombined into syngas — a hydrogen and carbon monoxide mixture. This syngas is then chemically processed into real liquid jet fuel, indistinguishable from fossil-based kerosene. What makes this breakthrough even more compelling is its closed-loop design. The CO₂ released when this fuel is burned is equivalent to the amount captured during its creation, making the entire cycle carbon neutral. In a world increasingly desperate for sustainable flight, this Swiss innovation could offer the cleanest path forward without overhauling existing jet engines or fuel infrastructure. The pilot plant produces only a small amount of fuel per day right now, but its success has proven that the concept can scale. The team is already planning larger facilities that could supply entire regional airports with zero-emissions aviation fuel — a development that would transform both climate policy and the economics of air travel. Unlike electric planes, which remain in early stages and face major range limitations, synthetic solar fuel can be used immediately in commercial aircraft. It's a seamless drop-in replacement, which means airlines could slash emissions without changing a single engine or turbine design. Switzerland may not be the largest player in the global energy race, but this reactor positions it at the cutting edge of sustainable flight. If expanded across the sun-rich regions of the planet, this tech could rewrite the rules of aviation — turning air travel from a carbon nightmare into a climate solution. #Aviation #Reactor #innovation #Jetfuel #cleanenergy #greenenergy #Airlinesafety #aircraft #Solarfuel #Environment
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Fueling Jets with Just Sunlight and Air? Switzerland Made It Happen In a world-first, Swiss scientists at ETH Zurich have developed synthetic jet fuel using only sunlight, CO₂, and water — and it works with today’s aircraft without any modifications. How it works: Solar energy powers a high-temperature reactor The system splits CO₂ and H₂O into syngas Syngas is converted into clean jet fuel Why it matters: This synthetic fuel creates a carbon-neutral aviation cycle, offering a game-changing solution for one of the hardest industries to decarbonize. No new infrastructure needed. No aircraft redesign. Just clean innovation in action. This isn’t a lab concept. It’s already being produced in a working pilot plant in Zurich. The future of aviation is no longer just about speed. It’s about sustainability. #SolarJetFuel #SwissInnovation #CleanAviation #ETHZurich #SyntheticFuel #GreenTechnology #CarbonNeutral #FutureOfFlight #AviationRevolution #ClimateSolutions— in New York, NY.
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Hydrogen‑powered aviation — from long‑haul flight to airport‑wide power Continuing the Hydrogen Economy Mini‑Series, we now examine two breakthrough demonstrations that together prove hydrogen can power both the aircraft in the sky and the airport on the ground. 🚦 Real‑World Proof: Airbus ZEROe‑H2 demonstrator – A hydrogen‑fuel‑cell‑powered aircraft completed a 1 200 km mission and was refuelled on the ground in just 15 minutes, showing that hydrogen can meet long‑haul flight ranges and turnaround times comparable to conventional jets. Key specs: 70 kW fuel‑cell stack, 30 kg of liquid hydrogen, cruise speed ≈ Mach 0.78. Operational insight: The rapid‑refuel cycle demonstrated compatibility with existing gate‑turnaround procedures, eliminating the need for lengthy fueling windows. Future outlook: Airbus plans a scaled‑up ZEROe‑H2 variant for commercial service by the early 2030s, targeting intercontinental routes (> 2500 km). Kirkwall Airport (Orkney, UK) hydrogen‑CHP trial – A green‑hydrogen‑fueled combined heat‑and‑power (CHP) unit supplied electricity and heat to the entire airport, marking the first UK commercial airport to run both power and heating entirely on hydrogen. System details: 2 MW CHP plant (2 G Energy), fueled by locally produced green hydrogen from offshore wind electrolysis; delivers 1.8 MW electrical output and 3 MW thermal recovery. Stakeholders: European Marine Energy Centre (EMEC), Highlands & Islands Airports Ltd (HIAL), Scottish Government (Highlands & Islands Enterprise), SATE & Rural Energy Hubs projects. Impact: Cut airport‑site CO₂ emissions by ~ 85 % during the trial, demonstrated reliable power supply for runway lighting, terminal HVAC, and ground‑support equipment. Aviation’s toughest decarbonisation challenge is the massive energy density needed for long‑range flights. Airbus’s ZEROe‑H2 demonstrator proved that a hydrogen‑fuel‑cell aircraft can fly over 1 200 km and be refuelled in minutes, matching the turnaround times of conventional jets. Meanwhile, Kirkwall Airport showed that a hydrogen‑powered CHP system can deliver both electricity and heat to an entire airport, achieving an 85 % reduction in on‑site CO₂ emissions and proving a fully zero‑emission ground‑support ecosystem. How do you envision the synergy between hydrogen‑fuel‑cell aircraft and hydrogen‑powered airport infrastructure shaping airline fleet strategies and airport operations over the next decade? Would you bet on fuel‑cell planes, hydrogen combustion for ground power, or a hybrid approach that integrates both? #HydrogenAviation #ZEROe #HydrogenPower #AirportDecarbonisation #CleanSkies #FutureMobility #GreenHydrogen #SustainableAviation
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